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Fuji Electric ZKJ-2, Instruction Manual

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Fuji Electric ZKJ-2 Instruction Manual Download Page 82

9 - 6

INZ-TN2ZKJ-E

9.3 Outline diagram

<Analyzer main unit>

177

100

6

429

465
483

38

26.1

12.7

123.8

288.9

466.7

690 or less

(24)

<Side>

<Upper>

M4(for mounting slide rail)

Sample gas outlet  Rc1/4 or NPT1/4

Sample gas inlet  Rc1/4 or NPT1/4

<Front>

Power switch

Switch for back light

<Rear>

Connector for input/output

 terminal module

Power inlet

DISPLAY

Summary of Contents for ZKJ-2

Page 1: ...NDIR TYPE INFRARED GAS ANALYZER TYPE ZKJ 2 INZ TN2ZKJ E Instruction Manual...

Page 2: ...analyzer After reading the manual be sure to store it at a place easier to access This instruction manual should be delivered to the end user without fail Manufacturer Fuji Electric Instruments Co Ltd...

Page 3: ...e transported carefully by two or more persons if manually required Otherwise body may be damaged or injured During installation work care should be taken to keep the unit free from cable chips or oth...

Page 4: ...ng work must be performed with the main power set to OFF to prevent electric shocks Enforce construction of class D grounding wire by all means If the specified grounding construction is neglected a s...

Page 5: ...lacement part other than specified by the instrument maker Otherwise adequate performance will not be provided Besides an accident or fault may be caused Replacement parts such as a maintenance part s...

Page 6: ...de 3 7 3 3 5 Pressure at sampling gas outlet 3 8 3 3 6 Example configuration of gas sampling system 3 8 3 4 Wiring 3 9 3 4 1 Power inlet 3 9 3 4 2 Input output terminal module 3 9 4 OPERATION 4 1 4 1...

Page 7: ...nce mode 6 27 6 9 Calibration 6 30 6 9 1 Zero calibration 6 30 6 9 2 Span calibration 6 31 7 MAINTENANCE 7 1 7 1 Daily check 7 1 7 2 Daily check and maintenance procedures 7 1 7 3 Maintenance of analy...

Page 8: ...f oper ability accuracy and multi functions This instrument is optimum for measuring combustible gas exhausted from boilers or incinerators and it is effective for steel gas analysis blast furnace ste...

Page 9: ...gas inlet outlet is provided for each measuring unit When ordered with purge the piping to measuring unit 2 is built inside In this case the sample gas outlet for measuring unit 2 is used for purge ga...

Page 10: ...tion contact alarm contact output etc Name e Calibration solenoid valve drive signal output connector r Input output terminal module connection cable t Communication connector Description Provides ou...

Page 11: ...installed with utmost care Otherwise it may tip over or drop for example causing accident or injury For lifting the gas analyzer be sure to wear protective gloves Bare hands may invite an injury This...

Page 12: ...ctured by Accuride International Co Note 2 For 19 inch rack mounting the weight of the analyzer is supported with the bottom of the case with the side of the case in case of slide rail method For moun...

Page 13: ...module mounting plate on the panel for continuity at the mounting surface and connect the panel to the same ground as the analyzer main unit Note How to ground analyzer main unit and I O terminal mod...

Page 14: ...nect the gas tube by the following method Sampling gas inlet Attach the gas tube to introduce gas to be measured such as one that has completed dehumidification process and standard gases for zero and...

Page 15: ...NO SO2 CO2 CO and CH4 2 component meter for NO SO2 and CO2 CO 2 component meter for NO CO 3 component meter for NO SO2 CO 4 component meter for NO SO2 CO2 CO Measuring unit 2 None None CO CO CO2 CO In...

Page 16: ...ampling gas Filter Flow meter 0 5L min Sampling gas inlet Sampling gas outlet Sampling gas inlet Sampling gas outlet ZKJ Exhaust Release to atmosphere Sampling gas inlet Sampling gas outlet Sampling g...

Page 17: ...F2 and HCl if they are contained in the sampling gas in consid erable amounts will shorten the life of instruments t Temperature of sampling gas should be within 0 to 50 C Provide a means that preven...

Page 18: ...n of sample gas Dries the moisture in sample gas to a dew point of approx 2 C Used for introducing calibration gas PTFE filter used to eliminate fine dust particles and permit monitoring of dust adher...

Page 19: ...unavoidable use a different power line to avoid noise Mount a noise suppressor such as varister ENA211 2 by Fuji Elctric or spark killer S1202 by OKAYA to the noise generating unit when noise is gene...

Page 20: ...ed separately In case of an external O2 analyzer input a signal of 0 to 1 VDC with respect to O2 full scale of the analyzer In case of built in O2 analyzer do not use the terminals O2 sensor input is...

Page 21: ...CH1 Auto calibration remote start input R_CAL Average value reset input RESET Remote hold input R_HOLD Unassigned Unassigned Terminal block 5 TN5 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 M3...

Page 22: ...17 18 CH2 remote range changeover input Between 19 20 CH1 remote range changeover input Action of remote range changeover High range is selected when open Low range is selected when short circuited Fo...

Page 23: ...ting is ON OFF For details refer to Item 6 4 Setting of auto calibration Between 11 12 CH5 range identification contact output Between 13 14 CH4 range identification contact output Between 15 16 CH3 r...

Page 24: ...ration status and conductive during measurement Between 7 8 Calibration error contact output It is conductive when an error occurs during zero calibration or span calibration It is normally open Betwe...

Page 25: ...een 12 and 13 and open between 13 and 14 When the analyzer unit is turned OFF it is open between 12 and 13 and conduc tive between 13 and 14 Between 15 16 and 17 CH5 alarm output When the output excee...

Page 26: ...t output for zero calibration Contact output for sample gas selection Contact output for CH1 span calibration Contact output for CH2 span calibration Contact output for CH3 span calibration Contact ou...

Page 27: ...Hold extension time Calibration gas flow Calibration gas flow Output signal hold Output signal hold Calibration end Calibration end on off on off on off off Output hold function with hold ON setting...

Page 28: ...alibration output CH4 span calibration output CH5 span calibration output Pump ON OFF contact Sample selection output Zero calibration output Automatic calibration contact Output hold function Zero ga...

Page 29: ...ed up Since about 4 hours are required until the instrument allows accurate measurement warm up the instrument with the power ON Note When in warm up the concentration reading may be beyond upper limi...

Page 30: ...g midway Used for confirmation of selected items or values and for execution of calibration Used for zero calibration Used for span calibration 5 DESCRIPTION OF DISPLAY AND OPERATION PANELS This secti...

Page 31: ...Auto Zero calibration ESC SPAN ZERO MODE ESC MODE ESC ESC ESC ESC ESC ESC ESC ESC ESC MODE MODE Menu mode 1 Changeover of Range 2 Setting about Calibration 3 Alarm Setting 4 Setting of Auto Calibrati...

Page 32: ...age value etc Displays measured value of concentration Displays range values Displays unit with ppm and vol Description Displays peak alarm component Only CO Displays peak alarm concentra tion display...

Page 33: ...1h for instance in the range display The measurement ranges of O2 correction concentration value and O2 correction concentra tion average value are the same as that of the measuring components Also t...

Page 34: ...d CO average CH6 O2 average CH1 NOx CH2 SO2 CH3 CO CH4 O2 CH5 Corrected NOx CH6 Corrected SO2 CH7 Corrected CO CH8 Corrected NOx average CH9 Corrected SO2 average CH10 Corrected CO average CH11 O2 ave...

Page 35: ...ation Setting of Peak Alarm Parameter Setting For the setting contents refer to Chapter 6 Setting and calibration Zero calibration See 6 9 1 Span calibration See 6 9 2 Measurement Mode C H O2 0 25 vol...

Page 36: ...ally switched by changing the range of instantaneous value of each CH component t In the Range Setting screen that appears move the cursor by pressing the or key to select the range The range with a m...

Page 37: ...standard gas zero and span of each channel used for calibration q During measurement press the MODE key to display the User mode w Point the cursor to Setting about Cali bration by pressing the or key...

Page 38: ...o each range When the O2 measurement uses atmospheric for the zero gas set the concentration value to 20 60 When the cylinder air is used set to the con centration value as indicated on the cylinder E...

Page 39: ...ng measurement press the MODE key to display the User mode w Point the cursor to Setting about Cali bration by pressing the or key Press the ENT key e In the Setting about Calibration screen that appe...

Page 40: ...ibration screen and then perform zero calibration Setting at once At a manual zero calibration zero of CH components for which at once was selected can simultaneously be calibrated When the cylinder a...

Page 41: ...ent press the MODE key to display the User mode w Point the cursor to Setting about Cali bration by pressing the or key Press the ENT key e In the Setting about Calibration screen that appears point t...

Page 42: ...setting NOx and CO to both Two cursors will appear in both ranges CH1 and CH4 Manual Calibration screen ENT End of Manual Calibtation Setting To close Setting of Calibration Range or to cancel this m...

Page 43: ...nt the cursor to Setting about Cali bration by pressing the or key Press the ENT key e In the Setting about Calibration screen that appears point the cursor to Auto Calibration Components by pressing...

Page 44: ...s which were set to enable is calibrated to Zero at once at the time of auto calibration regardless of setting in 6 2 2 Setting of manual zero calibration Caution To close Setting of Auto Calibration...

Page 45: ...int the cursor to Alarm Setting by pressing the or key Press the ENT key e After the alarm setting CH selection screen has appeared point the cursor to the CH you want to set by pressing or key Press...

Page 46: ...imit alarm Upper or lower Alarm contact closes when above upper limit value or below lower limit value ON OFF Enables the alarm function if set at ON or disables the alarm function if set at OFF The u...

Page 47: ...he ENT key Hysteresis In case of upper limit alarm An alarm output is turned ON if measurement value exceeds the upper limit value as shown below Once the alarm output has been turned ON it is not tur...

Page 48: ...Setting screen that appears perform the value entry or the setting For the value entry or setting change use the or key To change the setting use the key to move the cursor to the right After setting...

Page 49: ...tion cannot be performed with the key lock to ON To cancel auto calibration forcedly set the key lock to OFF and then execute Stop Auto Calibration Caution Remote start input Open Closed keep at least...

Page 50: ...ey Press the ENT key w In the Setting of Auto Calibration item selection screen that appears point the cursor to Stop Auto Calibration by pressing the or key Press the ENT key e Stop Auto Calibration...

Page 51: ...omponents see Item 6 2 4 to CH1 enable and CH2 enable A message Zero cal blinks at CH1 and CH2 CH1 span calibration A message Span cal blinks at CH1 CH2 span calibration A message Span cal blinks at C...

Page 52: ...s the ENT key r In the Auto Zero Calibration Parameter Setting screen that appears perform the value entry or the setting For the value entry or setting change use the or key To change the setting use...

Page 53: ...on is carried out at the above setting Cycle 1 to 99 hours or 1 to 40 days initial value 7days Flow time 60 to 599 sec initial value 300sec Setting range When an auto zero calibration starts the measu...

Page 54: ...the ENT key w In the Setting of Auto Zero Calibration item selection screen that appears point the cursor to Stop Auto Zero Calibra tion by pressing the or key Press the ENT key e Stop Auto Zero Calib...

Page 55: ...CO 0 100 ppm C H CO2 0 10 vol C H SO2 0 100 ppm C H NOX 0 100 ppm 0 5 0 3 0 0 0 0 0 0 2 1 0 2 ZERO cal ZERO cal During auto zero calibration any key operation is not permitted other than operations su...

Page 56: ...set by pressing the or key Press the ENT key r Then enter numeric values and perform the setting Entering the numeric values or setting the items should be carried out by using the or key After setti...

Page 57: ...unt alarm is turned ON Since peaks of more than 5 times per 1 hour occur at the interval between q and w the peak count alarm remains ON Since at w peaks are reduced to 4 times per hour it is turned O...

Page 58: ...cal system Average Period Sets the moving average time Maintenance mode Enters passwords to switch to the Maintenance mode Description of setting items 6 7 Parameter setting It allows you to carry out...

Page 59: ...mote Range is set to ON Note In case of 1 range meter this function is overridden Output Hold By setting an output hold to ON an output signal of each channel are held during the calibration manual ca...

Page 60: ...gardless of during manual cali bration or auto calibration the holding extending time will be performed Average value reset This mode is used to clear all average values O2 correction average and O2 a...

Page 61: ...To open the maintenance mode enter a password After entering the password press the ENT key The password can be set for the Password Setting in the Maintenance mode A password is set to 0000 before f...

Page 62: ...Next each Maintenance screen is dis played Note To Factory Mode is used for our service engineers only Refrain from using this mode Sensor Input Value screen Error history For error number date and ti...

Page 63: ...t screen ENT Password Setting screen It enables you to set a password to be used when switching the parameter setting mode to the maintenance mode Description of Password Setting screen Note The passw...

Page 64: ...value by selecting a numerical value by or key or shifting a digit by key Calculated value shoud be referred to O2 correction values given in Item 5 3 Outline of display screen Setting of station No...

Page 65: ...key and zero gas will be supplied e Wait until the indication is stabilized with the zero gas supplied After the indication has been stabilized press the ENT key Zero calibration in range selected by...

Page 66: ...measurement use the standard gas with a concentration of 90 or more of the range value when measuring with the built in O2 sensor and use the standard gas of about 2 vol when measuring with an extern...

Page 67: ...bration procedures refer to Item 6 9 2 Span calibration e Zero calibration and span calibration should be carried out once a week as required 2 Flow rate check q Sampling gas flow and purge gas flow a...

Page 68: ...1 t For cleaning the window and cell inside surface first eliminate coarse dust by soft brush or the like and then wipe them by soft rag The window is easy to get scratched Pay utmost attention so as...

Page 69: ...7 3 INZ TN2ZKJ E Infrared transmission window Window holder O ring Sample gas inlet Cell Bonded together Sample gas outlet Fig 7 1 Structure of sample cell pipe cell...

Page 70: ...w and cell inside surface first eliminate coarse dust by soft brush or the like and then wipe them by soft rag The window is easy to get scratched Pay utmost attention so as not to damage it y After t...

Page 71: ...ether with distribution cell and detector Inner O ring Infrared transmission window Sample cell unit Sample gas outlet Sample gas inlet Structure of sample cell of 32 16 8 4 2 mm long sample cell and...

Page 72: ...g at optical balance adjustment Short Open Introduce directly from cylinder not required for measuring unit 1 only Optical system 2 measuring unit 2 Optical system 1 measuring unit 1 a b c d e f g h N...

Page 73: ...alance adjustment be sure to carry out moisture inteference compen sation adjustment q After warm up select the low range allow dry gas N2 air to flow at 0 5 L min and carry out zero calibration If th...

Page 74: ...10vol no adjustment can be per formed No interference compensation is required r After the end of adjustment for all compo nents return the piping to the original status and carry out zero and span c...

Page 75: ...nnected between analyzer and interface module Span calibration is not within the allowable range Error No 6 Amount of span calibration difference between indication value and calibrated concentration...

Page 76: ...ed Deletion of error history Press the ENT key on the above screen and the Error Log Clear will be inverted Further pressing the ENT key will clear the error history Pressing delete the error display...

Page 77: ...d O2 correction Contact output 1a contact 250V AC 2A resistive load Instrument error calibration error range discrimination auto calibration status and maintenance status pump ON OFF peak alarm 1c con...

Page 78: ...n zero calibration gas and solenoid valve for opening closing the calibration gas flow line are prepared externally by the customer zero calibration will be carried out with the solenoid valve drive c...

Page 79: ...econds including replacement time of sample gas when gas flow rate is 0 5L min 5 Standard Requirements for Sample Gas Flow rate 0 5L min 0 2L min Temperature 0 to 50 C Pressure 10 kPa or less Gas outl...

Page 80: ...64V AC Rc1 4 85 to 264V AC Rc1 4 with purging 85 to 264V AC NPT1 4 85 to 264V AC NPT1 4 with purging 7 2 2 Revision code 8 Y B C D E F G H J K Q L M N W P X R Measurable component 2nd component 1st ra...

Page 81: ...25 20 Y M V Output 4 to 20mA DC 0 to 1V DC 4 to 20mA DC Communication function 0 to 1V DC Communication function 21 A B C D O2 correction and O2 average value output None With O2 correction output Wit...

Page 82: ...465 483 38 26 1 12 7 123 8 288 9 466 7 690 or less 24 Side Upper M4 for mounting slide rail Sample gas outlet Rc1 4 or NPT1 4 Sample gas inlet Rc1 4 or NPT1 4 Front Power switch Switch for back light...

Page 83: ...9 7 INZ TN2ZKJ E 140 12 164 154 5 54 5 29 316 6 4 5hole 150 150 8 280 1000 30 8 TN1 TN2 TN3 TN4 TN5 CN3 Cable for connecting input output terminal Input output terminal module...

Page 84: ...The slide rails are attached to this equipment when designated In selecting the guide rail mounting method provide a maintenance space 200 mm or more at top of the rack 450 or more Rack dimensions Sl...

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