Frymaster BIPH52 Series Service Manual Download Page 32 | Manualshive

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Frymaster BIPH52 Series Service Manual Download Page 32

1-25

1.7

Troubleshooting and Problem Isolation

Because it is not feasible to attempt to include in this manual every conceivable problem or trouble
condition that might be encountered, this section is intended to provide technicians with a general
knowledge of the broad problem categories associated with this equipment, and the probable causes
of each. With this knowledge, the technician should be able to isolate and correct any problem
encountered.

Problems you are likely to encounter can be grouped into six categories:

1.

Ignition failure

2.

Improper burner function

3.

Improper temperature control

4.

Computer malfunctions

5.

Filtration malfunctions

6.

Leakage

The probable causes of each category are discussed in the following sections. A series of
Troubleshooting Guides is also included at the end of the chapter to assist in solving some of the
more common problems.

1.7.1 Ignition

Failure

Ignition failure occurs when the ignition module fails to sense a flame within the 4-second time
delay period and locks out. When this happens, the module sends 24 VAC through the interface
board alarm circuit to the computer.

M2000 computers display “

IGNITION FAILURE

.”

The three primary reasons for ignition failure, listed in order of probability, are problems related to:

1.

Gas and/or electrical power supplies

2.

Electronic circuits

3.

Gas valve.

PROBLEMS RELATED TO THE GAS AND/OR ELECTRICAL POWER SUPPLIES

The main indicators of this are that an entire battery of fryers fails to light and/or there are no
indicator lights illuminated on the fryer experiencing ignition failure. Verify that the quick
disconnect fitting is properly connected, the fryer is plugged in with connector twisted and locked,
the main gas supply valve is open, and the circuit breaker for the fryer electrical supply is not
tripped.

PROBLEMS RELATED TO THE ELECTRONIC CIRCUITS

If gas and electrical power are being supplied to the fryer, the next most likely cause of ignition
failure is a problem in the 24 VAC circuit. Verify that the drain valve is fully closed. The valve is
attached to a microswitch that must be closed for power to reach the gas valve (often, although the

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Summary of Contents for BIPH52 Series

Page 1: ...D STATES SERVICE HOTLINE MAY 2006 1 800 24 FRYER www frymaster com E mail service frymaster com 8196094 FOR YOUR SAFETY Do Not Store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance This equipment chapter is to be installed in the Fryer Section of the Equipment Manual MANUFACTURED BY P O BOX 51000 SHREVEPORT LOUISIANA 71135 1000 PHONE 1 318 865 1...

Page 2: ...lled in compliance with the basic plumbing code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the U S Food and Drug Administration NOTICE Drawings and photos used in this manual are intended to illustrate operational cleaning and technical procedures and may not conform to onsite management operational procedures NOTICE TO OWNERS...

Page 3: ...lammable liquids or vapors in the vicinity of this or any other appliance DANGER Instructions to be followed in the event the operator smells gas or otherwise detects a gas leak must be posted in a prominent location This information can be obtained from the local gas company or gas supplier DANGER This product contains chemicals known to the state of California to cause cancer and or birth defect...

Page 4: ...ypot replacement Components that are not part of the frypot assembly such as the blower gas valve micro switches doors and cabinetry are not covered by the frypot warranty If the frypot is found to be defective Frymaster will replace the frypot allowing up to the maximum time per the Frymaster time allowance chart hours of straight time labor plus up to 100 miles 160 km of travel 50 miles 80 km ea...

Page 5: ...RANTY EXCLUSIONS This warranty does not cover equipment that has been damaged due to misuse abuse alteration or accident such as improper or unauthorized repair including any frypot which is welded in the field failure to follow proper installation instructions and or scheduled maintenance procedures as prescribed in your MRC cards Proof of scheduled maintenance is required to maintain the warrant...

Page 6: ...acing a Burner Assembly 1 15 1 6 9 Replacing the Filter Motor Filter Pump or Filter Pump Solenoid Valve 1 16 1 6 10 Replacing the Frypot 1 17 1 6 11 Replacing Frypot Insulation and or Upper Burner Rails 1 19 1 7 Troubleshooting and Problem Isolation 1 25 1 7 1 Ignition Failure 1 25 1 7 2 Improper Burner Function 1 26 1 7 3 Improper Temperature Control 1 28 1 7 4 Computer Malfunctions 1 28 1 7 5 Fi...

Page 7: ... 8 2 3 Controllers 2 10 2 4 Drain Filtration and Oil Return System Components 2 11 2 4 1 Filtration System Components 2 11 2 4 2 Drain Valves and Associated Components 2 13 2 4 3 Rear Flush Oil Return Line Components 2 15 2 5 Electronics and Electrical Components 2 17 2 5 1 Component Boxes 2 17 2 5 2 Transformer Boxes 2 19 2 5 3 High Limit Thermostat and Temperature Probe 2 22 2 7 Frypots and Asso...

Page 8: ...nition 1 1 1 The Electronic Ignition System An ignition module mounted in the component box located behind the control panel is connected to an ignitor assembly at the burner The ignition module performs four important functions it provides fuse protection for the 24 volt circuit provides an ignition spark supplies voltage to the gas valve and proofs the burner flame The module contains a 4 second...

Page 9: ...lso used in a number of fryer types besides the BIPH52 55 and MPH52 55 Series The information contained in this section applies to BIPH52 55 and MPH52 55 Series applications ONLY K2 and K3 are double pole double throw dpdt relays that supply 24VAC to the ignition and gas valve circuits as well as 120VAC to the blower motor The relays on this board plug into sockets If a relay fails that relay can ...

Page 10: ... DN LT BL RELAY MAIN GAS VALVE BASKET LIFT UP LT BL RELAY 12 VAC XFMR J2 PIN 14 TEMP PROBE J2 PIN 3 12 VAC XFMR NOT USED NOT USED J2 PIN 13 TEMP PROBE RT BL RELAY BASKET LIFT DN 24 VAC IN MAIN GAS VALVE RT BL RELAY BASKET LIFT UP 120 VAC IN BLOWER XFMR BOX COMPUTER 12 VDC TO RELAYS NOT USED NOT USED NOT USED V2D NOT USED NOT USED BLOWER via K4 old or K2 K3 new PWR via RT HT RELAY V1S OR V1D NOT US...

Page 11: ... have two probes one in each vat In this type of thermostat the probe resistance varies directly with the temperature That is as the temperature rises so does resistance at a rate of approximately 2 ohms for every 1º F Circuitry in the controller monitors the probe resistance and controls burner firing when the resistance exceeds or falls below programmed temperatures setpoints The temperatures ar...

Page 12: ...ower switch and the gas valve to the OFF position 2 Carefully unscrew the vent tube from the gas valve NOTE The vent tube may be straightened for ease of removal 3 Pass a piece of ordinary binding wire 052 inch diameter through the tube to remove any obstruction 4 Remove the wire and blow through the tube to ensure it is clear 5 Reinstall the tube and bend it so that the opening is pointing downwa...

Page 13: ...gas types that can be used with this equipment Gas Single Vat Dual Vat Natural Gas Lacq G20 under 20 mbar 7 7 Natural Gas Gronique G25 under 25 mbar 10 10 Natural Gas Gronique G25 under 20 mbar 10 10 Butane Propane G30 at 28 30 or 50 mbar 17 17 Propane G31 under 37 or 50 mbar 20 20 CE Standard Burner Manifold Gas Pressures Pressure mbar Belgian G25 7 0 mbar single or dual Gas Pressure Natural 3 W ...

Page 14: ...ter the frypot temperature reaches 200 F 93 C wait at least one minute before checking the reading NOTE The closer the unit is to normal operating temperature the more accurate the reading will be 1 6 Replacing Fryer Components 1 6 1 Replacing the Controller or the Controller Wiring Harness 1 Disconnect the fryer from the electrical power supply 2 The controller bezel is held in place by tabs at t...

Page 15: ... Probe or High Limit Thermostat 1 Disconnect the fryer from the electrical supply 2 Drain cooking oil below the level of the probe or thermostat 3 Lift up on the bezel to disengage the tabs on its lower edge from the control panel frame 4 Remove the top two screws in the upper corners of the control panel 5 Swing the controller out from the top and allow it to rest on its hinge tabs 6 Disconnect t...

Page 16: ...the new probe b If replacing the high limit thermostat use a pin pusher to disconnect the lead running to the connector and insert the corresponding lead from the new thermostat Disconnect the other lead from the drain safety switch and connect the remaining lead from the new thermostat 19 Reverse steps 1 through 14 to complete the procedure 1 6 3 Replacing the Interface Board 1 Disconnect the fry...

Page 17: ... in the upper corners of the control panel 4 Swing the controller out from the top and allow it to rest on its hinge tabs 5 Disconnect the wires from the ignition module marking or making a note of the wires and terminals to facilitate reconnection 6 Remove the four ignition module screws and pull the module from the component box 7 Move the spacers to the new module 8 Reverse the procedure to ins...

Page 18: ...arness remove the blower assembly mounting nuts and remove the blower assembly from the fryer If cleaning the motor continue with Step 2 otherwise install the replacement blower reconnect the wiring harness and then go to Step 6 2 Remove the blower motor shield and separate the blower motor from the housing as shown in the illustration on the following page Wiring connection Blower assembly mounti...

Page 19: ...h hot tap water then dry with a clean cloth Blower Housing Blower Wheel Wrap the motor and wires with plastic wrap or a plastic bag 4 Remove the plastic wrap from the blower motor assembly Reassemble the blower motor assembly and blower housing Reinstall the blower shield 5 Reinstall the blower assembly in the fryer and reconnect the wiring disconnected in Step 1 6 Light the fryer in accordance wi...

Page 20: ...ved or if there are dark spots on a burner face the air gas mixture requires adjustment Adjusting the Air Gas Mixture On the side of the blower housing opposite the motor is a shutter plate with a locking nut Loosen the nut enough to allow the shutter to be moved then adjust the position of the shutter to open or close the air intake opening until a bright orange red glow is obtained Carefully hol...

Page 21: ...and associated piping from the unit E Remove the fittings and associated piping from the failed valve and install them on the replacement valve using Loctite PST56765 or equivalent pipe thread sealant F Reconnect the gas valve assembly to the fryer using Loctite PST56765 or equivalent pipe thread sealant and reattach the flexible gas line s enrichment tube s and the vent tube on non CE units Recon...

Page 22: ...frypot or remove the handle from the drain valve before proceeding further 1 Disconnect the unit from the electrical and gas supplies 2 Remove the combustion air blower per the procedure found in Section 1 6 6 3 Remove the four nuts from the air plenum assembly and pull the assembly straight out toward you until it clears the burner tubes NOTE On a dual vat fryer it will be necessary to remove the...

Page 23: ...full vat frypots and P N 826 0932 for dual vat frypots 13 Reverse steps 1 through 9 to reassemble the components 14 Fill the frypot with oil Turn the fryer on turn off or bypass the melt cycle and operate the unit for at least 10 minutes 15 Visually examine the burner flame The color and intensity on both sides should be the same 16 Use an inspection mirror to check for leaks in areas that cannot ...

Page 24: ...pport 9 Disconnect the return flexline from the pump The motor and pump assembly can now be pulled from beneath the fryer and the failed component can be removed and replaced 10 Position the new repaired motor and pump assembly beneath the fryer and reconnect the oil return flexline to the pump Lift the rear of the motor mount up and onto the rear motor mount support 11 Lift the front of the motor...

Page 25: ...vice wire from the interface board and disconnect the oil return switch wires from the switch terminals 9 Disconnect the flame sensor wires by carefully pulling the push on terminals from the terminal strips on the ignitors Disconnect the gas enrichment tube at the ignitor end compression fitting Disconnect the ignition cables from the ignitors by grasping the boots and gently pulling toward you 1...

Page 26: ...t torque 22 Perform steps 14 through 18 of Section 1 6 8 to ensure that there are no leaks in the burner insulation CAUTION Before installing temperature probe high limit thermostat and drain valve on replacement frypot clean the threads and apply Loctite PST56765 thread sealant or equivalent 1 6 11 Replacing Frypot Insulation and or Upper Burner Rails NOTE Replacing the burner rails requires comp...

Page 27: ...er and insulation 8 9 Remove the rear lower combustion chamber retainers back and insulation 9 NOTE Full vat units have two piece backs and four retainers Dual vat units have one piece backs and two retainers 10 Remove the flue assembly 10 See Page 1 22 for Reassembly ...

Page 28: ...1 21 Disassembling A Frypot Full Vat Illustrated Spacers Spacer 10 2 3 4 5 6 7 8 1 11 9 ...

Page 29: ...he correct spacers are installed 19 Press the flue assembly 6 over the burner rails It may be necessary to use a rubber mallet or screwdriver to align the components Use four 20 washer nuts to secure the flue assembly Do not tighten the retainer nuts at this point They should be finger tight only NOTE The flue edge will cover one to two inches of the lower insulation 20 Install the lower rear comb...

Page 30: ...ion retainer s 17 and install assembly on frypot Secure with 20 washer nuts If frypot uses two retainers connect them together with two self tapping screws NOTE Full vat units have a two piece insulation retainer and two pieces of insulation Dual vat units have one piece components 30 Return to the rear of the frypot and fully tighten all washer nuts 31 Remove and replace the plenum gaskets 18 32 ...

Page 31: ...1 24 Re assembling A Frypot Full Vat Illustrated 6 5 4 1 2 7 8 9 1 3 10 11 12 13 14 18 20 19 17 16 15 24 23 21 22 ...

Page 32: ...thin the 4 second time delay period and locks out When this happens the module sends 24 VAC through the interface board alarm circuit to the computer M2000 computers display IGNITION FAILURE The three primary reasons for ignition failure listed in order of probability are problems related to 1 Gas and or electrical power supplies 2 Electronic circuits 3 Gas valve PROBLEMS RELATED TO THE GAS AND OR...

Page 33: ...ng dark spots on the burner ceramics fluctuating flame intensity and flames shooting out of the flue Popping indicates delayed ignition In this condition the main gas valve is opening but the burner is not immediately lighting When ignition does take place the excess gas explodes into flame rather than smoothly igniting The primary causes of popping are Incorrect or fluctuating gas pressure Defect...

Page 34: ... cracking If cracking is found the burner must be replaced Fluctuating flame intensity is normally caused by either improper or fluctuating incoming gas pressure but may also be the result of variations in the kitchen atmosphere Verify incoming gas pressure in the same way as for popping discussed in the preceding paragraphs Variations in the kitchen atmosphere are usually caused by air conditioni...

Page 35: ...CLE PROBLEMS In fryers equipped with M2000 computers initiation of the melt cycle is automatic Problems may originate from the controller itself the temperature probe or a malfunctioning heat relay on the interface board FAILURE TO CONTROL AT SETPOINT Problems in this category may be caused by the temperature probe the interface board or the controller 1 7 4 Computer Malfunctions RECOVERY TIME Rec...

Page 36: ...or does not start press the red reset switch located on the front of the motor If the pump then starts something caused the motor to overheat It may be just that several frypots in a large battery of fryers were being filtered one after the other and the pump became hot Letting the pump cool down for at least a half hour is all that is required in this case More often the pump overheated for one o...

Page 37: ...e crumb tray is not being used The electronics of the FootPrint PRO system illustrated in the schematic below are simple and straightforward Microswitches which are attached to handles for each vat and wired in parallel provide the 24 VAC required to activate the pump relay coil when the handles are moved to the ON position The activated pump relay coil pulls in the pump motor switch supplying pow...

Page 38: ...2 55 Series Installation and Operation Manual P N 819 6087 It is suggested that service technicians thoroughly familiarize themselves with both sets 1 8 1 Troubleshooting the 24 VAC Circuit Prior to checking for problems associated with the 24 VAC circuit ensure that the unit is connected to a power supply the drain valve is fully closed and the controller is on and is calling for heat green dot a...

Page 39: ... J1 pin 9 LED 1 GV 1 If 24 VAC is not present across the gas valve main coil MV terminals probable causes are an open high limit thermostat or a failed wire between the interface board and gas valve Be sure to check both valves on dual units It may also be caused by a failed drain safety switch Check continuity of high limit thermostat and drain safety switch If both are zero problem is in wiring ...

Page 40: ...side V2S LED 5 GV J3 PIN 9 Jumper LED 3 24V 24V TRANSFORMER IGNITION MODULE PWR right side V1D LED 5 GV J3 PIN 9 J3 PIN 8 LED 4 PWR HIGH LIMIT SWITCH GAS VALVE High Voltage to Left Ignitor High Voltage to Right Ignitor Left Flame Sensor Right Flame Sensor DRAIN SAFETY SWITCH This switch used only with built in filtration systems Heat Relay K3 Replaceable FUSE ...

Page 41: ...1 PIN 9 J3 PIN 9 RIGHT VAT J3 PIN 8 24 VOLT CIRCUIT With Interface Board 106 0386 and Two 807 3365 DV Ignition Modules LED 4 PWR High Voltage to Ignitor High Voltage to Ignitor DRAIN SAFETY SWITCH DRAIN SAFETY SWITCH This switch used only with built in filtration systems Flame Sensor Flame Sensor Heat Relay K3 Replaceable Heat Relay K2 Replaceable LED 3 24V FUSE ...

Page 42: ...y adjusted or failed gas valve Adjust the valve by following the procedure Check Burner Manifold Pressure in Section 1 4 of this manual If the valve cannot be adjusted replace it b If outgoing gas pressure is correct the gas valve is okay 1 8 3 Troubleshooting the Temperature Probe CAUTION Disconnect the M2000 computer before testing temperature probe resistances to avoid invalid readings Prior to...

Page 43: ...0 93 270 1493 132 340 1634 171 65 1070 18 135 1216 57 205 1361 96 275 1503 135 345 1644 174 70 1080 21 140 1226 60 210 1371 99 280 1514 138 350 1654 177 75 1091 24 145 1237 63 215 1381 102 285 1524 141 355 1664 179 80 1101 27 150 1247 66 220 1391 104 290 1534 143 360 1674 182 85 1112 29 155 1258 68 225 1402 107 295 1544 146 365 1684 185 90 1122 32 160 1268 71 230 1412 110 300 1554 149 370 1694 188...

Page 44: ... PROBE J2 PIN 14 K3 C2 PIN 10 BL UP C1 PIN 4 24VAC 12 11 10 9 8 7 6 5 4 3 2 1 J2 PIN 13 PWR VIA K2 V1S OR V1D K5 C2 PIN 15 BL DOWN GAS VALVE C1 PIN 1 L1 BLOWER VIA K4 PROBE J3 C1 PIN 6 12VAC J2 PIN 1 K5 C2 PIN 14 BL UP PROBE J2 PIN 14 FROM TO FROM TO FROM TO C1 PIN 5 12VAC J2 PIN 3 GND V2D PWR AD AS V2S GROUND GROUND MODULE VALVE 1 J1 PIN 9 J1 PIN 8 VIA K1 MODULE 25V OPTIONAL DRAIN SWITCH J2 PIN 1...

Page 45: ...AY GV SENSE 2 ALARM GND VALVE GND 24VAC GND 24VAC SPARK 2 SPARK 1 GND BURNER VALVE ALARM SENSE 1 SENSE 2 ALARM GND VALVE GND 24VAC GND 24VAC SPARK 2 SPARK 1 GND BURNER VALVE ALARM SENSE 1 COMPUTER GROUND DETAIL INSET HONG KONG UNITS ONLY OIL RETURN HEATER FRONT TO J3 PIN12 WHITE BLOWER 1 2 TO C2 PIN1 TO C2 PIN12 TO C2 PIN3 T1 T2 LINE VOLTAGE L1 LINE VOLTAGE COM DETAIL A A ALARM GND VALVE GND 24VAC...

Page 46: ...1 39 1 11 2 Transformer Filter Boxes 1 11 2 1 MPH152 155 Transformer Filter Box ...

Page 47: ...estic GREEN BLACK WHITE ORANGE RED HOOD RELAY HOOD RELAY 120 VAC BLK RED ORG WHT GREEN TO BODY CAUTION THIS PLUG IS NOT BEING USED IN ITS STANDARD 5 WIRE 120 208V NEMA L 21 20P CONFIGURATION DO NOT CONNECT TO A DTANDARD 120 208V 5 WIRE POWER SUPPLY NEUTRAL 8051523D ...

Page 48: ...1 41 1 11 2 3 BIPH252 255 and 452 455 Transformer Filter Box International 8051340C ...

Page 49: ...EN BLACK WHITE ORANGE RED HOOD RELAY HOOD RELAY 120 VAC BLK RED ORG WHT GREEN TO BODY CAUTION THIS PLUG IS NOT BEING USED IN ITS STANDARD 5 WIRE 120 208V NEMA L 21 20P CONFIGURATION DO NOT CONNECT TO A DTANDARD 120 208V 5 WIRE POWER SUPPLY Pump Heater Strip Wires ...

Page 50: ...1 43 1 11 2 5 BIPH352 355 Transformer Filter Box International ...

Page 51: ...1 12 Simplified Wiring Diagrams 1 12 1 BIPH52 55 Series Full Vat T M not applicable to fryers manufactured before 6 96 not applicable to fryers manufactured before 6 96 ONE DUAL FUNCTION HEAT BLOWER RELAY K3 ...

Page 52: ...T LED 2 K1 HEAT RELAY 12V LED 6 L GV LED 1 L PWR V2D ALARM 15 15 14 14 6 6 12 12 2 2 1 1 POWER ON OFF TROUBLE LEFT IGNITION MODULE 12 2 T M T M A A ON OFF SD H V A 1K 47K 1 50 A 1K 47K 1 50 DRAIN SAFETY SWITCH H V F1 F1 Fuse not applicable to fryers manufactured before 6 96 LINE VOLTAGE 12 VDC 24 VAC 12 VAC PROBE CIRCUIT SOUND DEVICE CIRCUIT AIR LED not applicable to fryers manufactured before 6 9...

Page 53: ...D VALVE GND BNR GND RIGHT IGNITOR LEFT IGNITION MODULE 25V ALARM T D VALVE GND LEFT IGNITOR SD M LINE VOLTAGE GND BNR DRAIN SAFETY SWITCH LINE VOLTAGE 12 VDC 24 VAC 12 VAC PROBE CIRCUIT SOUND DEVICE CIRCUIT H V H V 1 50 A 47K 1K F1 F1 Fuse not applicable to fryers manufactured before 6 96 AIR LED not applicable to fryers manufactured before 6 96 25V DRAIN SAFETY SWITCH ONLY ON UNITS WITH BUILT IN ...

Page 54: ...27 inch Fryer s Friend 7 803 0209 Brush Frypot 8 806 3407 Cover Frypot Dual Vat 9 806 3068 Cover Frypot Full Vat 826 0993SP Handle Kit Frypot Cover includes handle and screws 10 910 7443 Connecting Strip Frypot 11 810 0478 Gas Line 1 Inch Dormont Flexible 806 1698SP 36 Inch for gas line only w o Items 12 and 13 use 810 0088 806 1699 48 Inch for gas line only w o Items 12 and 13 use 810 0085 12 810...

Page 55: ...n Filter Full Vat Fryer 19 812 1374 Drain Extension Non Filter Dual Vat Fryer 803 0219 Pad McDonald s FPIII Universal Filter 803 0170 Filter Pack Paper 100 Sheets 803 0002 Powder Filter 80 Packages 826 1157 Kit Fuse and Fuse Puller 2 Fuses Not illustrated ...

Page 56: ...2 3 2 2 Cabinetry 2 2 1 Backs Doors Flue Caps Sides Top Caps Standoffs and Cap N Splash Assemblies 1 2 3 5 7 8 9 4 6 10 12 11 13 14 9 17 18 21 22 19 16 15 20 24 25 23 ...

Page 57: ...bottom for Right 11 809 0266 Screw 10 X inch Phillips Truss Head 12 210 6816 Handle Door 13 823 4729 Hinge Left Door Upper 14 823 4730 Hinge Right Door Upper 15 Flue Cap Stainless Steel Does not include Item 27 210 5549 Single Fryer 106 3579 2 Station Fryer 106 3537 3 Station Fryer 106 3535 4 Station Fryer 106 3536 5 Station Fryer 16 Flue Cap Aluminized Steel for use with Cap N Splash 210 5525 Sin...

Page 58: ...66 Single Fryer 823 3067 2 Station Fryer 823 3068 3 Station Fryer 823 3070 4 Station Fryer 823 3069 5 Station Fryer 22 826 1351 Nut Retainer 20 Pkg of 10 for basket hanger thumbscrew for Std Fluecap 23 809 0171 Thumbscrew 20 x 1 inch for use on Standard Fluecap 24 809 0402 Thumbscrew 20 x inch for use on Cap N Splash Assembly 25 809 0535 T Nut 20 x 7 16 inch for use on Cap N Splash Assembly ...

Page 59: ...5 27 26 30 32 33 33 32 31 The 5 station cabinet illustrated is typical of all BIPH52 55 Series Gas filter cabinets All base and framing components used in BIPH52 55 Gas filter cabinets are identified but not all components are used in every configuration 34 22 23 24 28 29 All cabinet screws unless otherwise indicated are 10 x 1 2 inch Hex Washer Head P N 826 1374 sold in packages of 25 34 35 36 37...

Page 60: ...ation 810 2893 Five Station 16 200 2213 Bracket Rear Bridge Support 17 200 9818 Bridge Filter Pump 18 200 6326 Gusset Left Rear Corner 19 200 7031 Gusset Right Rear Corner 20 201 9467 Support Left Filter Rail 21 202 9467 Support Right Filter Rail 22 823 4651 Slide Filter Pan Lid Left 23 823 4652 Slide Filter Pan Lid Right 24 200 2102 Brace Side Channel 25 823 4653 Channel Side Base 26 Channel Fron...

Page 61: ...strated is typical of all MPH52 55 Series Gas non filter cabinets All base and framing components used in MPH52 55 Series Gas non filter cabinets are identified but not all components are used in every configuration All cabinet screws unless otherwise indicated are 10 x 1 2 inch Hex Washer Head P N 826 1374 sold in packages of 25 1 2 3 2 5 6 7 8 13 11 12 24 22 10 14 17 15 15 15 18 19 20 22 23 23 2...

Page 62: ...200 1953 Brace Front Cabinet 12 200 6507 Support Cross Cabinet 13 810 1105 Magnet Door 14 Manifold Rear not present in single fryers 823 3223 Two Station 823 4691 Three Station 823 4693 Four Station 823 4694 Five Station 15 823 4653 Channel Side Base 16 Channel Front Base 200 6616 Single Fryer also used as rear base channel in single station fryers 200 6623 Two Station also used as rear base chann...

Page 63: ...6 7 8 9 0 1 ITEM PART COMPONENT 1 Computer McDonald s M2000 Gas Fryer 106 1269 Full Vat Domestic U S Can also be programmed for Dual Vat 106 0672 Full Vat CE Can also be programmed for Dual Vat 106 5950 Full Vat CE Can also be programmed for Dual Vat Australia Only 807 3520 M2000 Speaker Not illustrated ...

Page 64: ...2 11 2 4 Drain Filtration and Oil Return System Components 2 4 1 Filtration System Components 1 2 3 4 5 7 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 26 See Page 2 13 24 25 15 27 ...

Page 65: ...ends 823 4625 Full Vat Short one end closed 823 4643 Full Vat Short open both ends 200 6473 Spreader Long open both ends no drain valve connection 200 6474 Spreader Short open both ends no drain valve connection 8 809 0247 Nut 8 32 Hex Keps 9 816 0625 Sleeve Round Drain Connector 10 809 0969 Clamp Round Drain Sleeve 11 810 2493 Elbow inch NPT X 90 Tube Compression 12 811 1071 Tube inch OD Teflon M...

Page 66: ...2 13 2 4 2 Drain Valves and Associated Components ...

Page 67: ...816 0220 Insulation Drain Safety Switch 14 807 2103 Microswitch Lever Activated 15 900 2841 Cover Full Vat Drain Safety Switch 16 826 1366 Nut 4 40 Hex Keps Pkg of 25 17 824 1602 Handle Full Vat Drain Valve 18 900 2936 Retainer Full Vat Drain Valve Nut 19 809 0540 Nut 13 2 Way Lock 20 816 0677 Grip Drain Valve Handle 21 200 6496 Support 3 inch Drain Tube 22 810 1114 Valve 1 inch Dual Vat w Filter ...

Page 68: ...2 15 2 4 3 Rear Flush Oil Return Line Components ...

Page 69: ...NPT Male 9a 810 2786 Adaptor inch Flare x inch NPT 10 807 2484 Valve inch NPT Solenoid Vent 11 Manifold BIPH52 Rear Flush Oil Return 810 2890 Two Station Fryer 810 2891 Three Station Fryer 810 2892 Four Station Fryer 810 2893 Five Station Fryer 12 813 0156 Cap inch Pipe 13 816 0220 Insulation Rear Flush Switch 14 807 4101 Microswitch Lever Activated 15 826 1366 Nut 4 40 Keps Hex Pkg of 25 16 826 1...

Page 70: ...nits CE and Non CE Export Units Except Austraila and Hong Kong Australian Units Hong Kong Units 4 27 10 10 2 20 15 7 1 24 17 13 25 23 11 21 3 26 15 22 19 9 16 21 23 25 24 17 11 9 19 22 2 2 21 12 16 21 23 25 24 17 12 3 2 5 16 21 23 25 13 24 17 Left module is not present in full vat units See NOTE 1 on Page 2 23 22 21 10 6 6 10 21 22 8 21 18 28 28 28 ...

Page 71: ... Interface Board Hong Kong 14 807 1359 Mount Ty Wrap 15 826 1366 Nut 4 40 Keps Hex Pkg of 25 16 809 0250 Nut 6 32 Keps Hex 17 807 0833 Relay DPDT 5A 12VDC Latch See NOTE 1 18 806 2071 Cable 15 pin Computer to Interface Board 19 809 0441 Screw 8 X 1 inch Hex Washer Head 20 826 1359 Screw 4 40 X inch Slotted Round Head Pkg of 25 21 809 0098 Screw 6 32 X 1 inch Slotted Round Head 22 826 1346 Spacer I...

Page 72: ...2 19 2 5 2 Transformer Boxes ...

Page 73: ...5 2 Transformer Boxes Continued 36 F 7 8 37 9 2 5 13 30 35 33 32 31 26 30 11 18 22 25 28 24 14 19 30 19 30 19 30 30 16 36 G 7 8 37 6 2 5 13 30 35 33 32 31 26 30 11 28 24 14 19 30 19 30 19 30 19 30 39 22 25 38 ...

Page 74: ...ug 15 807 0155 Connector 9 Pin Male 16 807 0680 Transformer 208 240V 24VAC 50 60Hz 20VA 17 807 0800 Transformer 100 120V 24VAC 50 60Hz 50VA On Box C PN is 807 1238 18 807 1973 Terminal Post 19 807 1999 Transformer 208 240V V F Dual Voltage 20 807 2176 Transformer 100 120V V F Dual Voltage 21 809 0052 Nut 10 24 Hex 22 826 1362 Nut 1 4 20 Hex Pkg of 10 23 826 1363 Screw 8 32 X 1 2 inch Slotted Truss...

Page 75: ...er Filter Box used in Item G WIR0439 Wire Assembly Transformer Box used in Items B D and E WIR0447 Wire Assembly Transformer Box used in Item A WIR0580 Wire Assembly Transformer Box used in Item C Not illustrated 2 5 3 High Limit Thermostat and Temperature Probe 1 2 3 ITEM PART COMPONENT 1 826 1177 Thermostat Assembly HE FM High Limit 425 F 218 C 2 806 4206 Temperature Probe 3 210 0681 Probe Guard...

Page 76: ...2 23 2 7 Frypots and Associated Components 2 7 1 Full Vat Frypot Components ...

Page 77: ... 0057 Gasket Plenum 24 816 0560 Insulation Full Vat Upper Front 25 816 0561 Insulation Left or Right Outer Front 26 823 0969 Plenum Full Vat 27 823 1777 Side and Rail Left Full Vat Combustion Chamber 28 823 3323SP Frypot Full Vat 439 SS 29 823 3142 Side and Rail Right Full Vat Combustion Chamber 30 823 3304 Front Full Vat Right Combustion Chamber 31 823 3305 Front Full Vat Left Combustion Chamber ...

Page 78: ...2 25 2 7 2 Dual Vat Frypot Components ...

Page 79: ...ss Burner Sight 23 816 0057 Gasket Plenum 24 816 0558 Insulation Dual Vat Lower Front 25 816 0559 Insulation Dual Vat Upper Front 26 823 0970 Plenum Dual Vat 27 823 2822 Side and Rail Left Dual Vat Combustion Chamber 28 823 2823 Side and Rail Right Dual Vat Combustion Chamber 29 823 3324SP Frypot Dual Vat 439 SS 30 823 3302 Front Dual Vat Combustion Chamber 31 823 3303 Retainer Dual Vat Lower Fron...

Page 80: ...l of BIPH52 55 MPH52 55 Fryer Gas Manifolds Each manifold is assembled from standard 1 2 3 4 and 1 inch NPT black iron pipe nipples elbows tees plugs and unions which may be locally aquired 3 4 5 See Section 2 7 for burners and burner isulation part numbers 6 See Section 2 9 for details of gas valves and related components 2 1 ...

Page 81: ...s listed above 6 Orifice Burner 812 1137 1 95 mm Propane Butane G30 G31 0 4999 Ft 0 1524 M CE 810 1221 2 00 mm Propane Butane 0 4999 Ft 0 1524 M Japan only 810 0386 2 10 mm Propane Butane 0 4999 Ft 0 1524 M 810 0413 2 16 mm Propane Butane G30 G31 5000 6999 Ft 1525 2133 M 812 1028 2 20 mm Propane Butane G30 G31 7000 10 999 Ft 2134 3352 M 812 1134 3 10 mm Natural Gas G20 G25 0 4999 Ft 0 1524 M Japan...

Page 82: ... 6 7 8 9 10 11 12 13 14 15 13 22 16 18 17 19 20 21 10 11 23 NOTE The gas tube and enrichment tube fittings are assembled in varying configurations depending upon the location of the valve and whether the associated frypot is a full or a dual vat pot NOTE Items 5 6 7 and 8 are used with both CE and Non CE gas valves 4 ...

Page 83: ...lit pot ap plications 8 811 0800 Tube inch OD X 12 5 inch Enrichment cut and form to fit 9 813 0301 Tee inch Male NPT to inch Tube 10 813 0302 Elbow inch Male NPT to inch Tube 90 used on DV valve 11 813 0304 Bushing inch NPT to inch NPT Flush Reducing 12 813 0405 Nipple inch NPT X 2 inch 13 813 0378 Fitting inch NPT Cross 14 813 0340 Adapter inch NPT to inch Tube 15 813 0154 Plug inch NPT Hex Head...

Page 84: ...07 3584 Cable Filter Lower 9 Pin Plug to 807 2001 15 Pin C2 Connector 2 807 2001 Cable 810 3584 15 Pin C2 Connector to Component Box Gas Valve Wiring 1 2 3 ITEM PART COMPONENT 1 806 3941SP Harness Full Vat Gas Valve 2 806 3940SP Harness Dual Vat Gas Valve 3 806 9678SP Plug Assembly CE Gas Valve ...

Page 85: ...additional wires with push on terminals ITEM PART COMPONENT 807 1978 U S and Non CE Export Main Wiring Harness 807 2168 CE Main Wiring Harness 3 1 2 4 ITEM PART COMPONENT 1 806 6083 Power Cord 120V w Grounding Plug 5 wire w Ring Terminals no Clamp 2 807 1696 Power Cord CE 3 807 1560 Strain Relief 4 106 1020 Pump Motor to Transfer Box Wiring Assembly ...

Page 86: ...2 33 Transformer Box Cable Assemblies 1 2 3 4 5 6 7 8 9 10 11 ...

Page 87: ...3827 Cable Assembly Transformer Box 1 Position See NOTE 5 10 106 4894 Cable Assembly Transformer Box to Filter Pump See NOTE 6 11 106 4893 Cable Assembly Transformer Box Line See NOTE 6 NOTE 1 Item 1 is used in transformer boxes B and D on page 2 19 NOTE 2 Item 2 is used in transformer boxes A B and D on page 2 19 NOTE 3 Item 4 is used in transformer boxes A B D and E on page 2 19 NOTE 4 Item 5 is...

Page 88: ...Female 3 807 0156 9 Pin Female 4 807 0159 12 Pin Female 5 807 0875 15 Pin Female 6 807 1067 2 Pin Male 7 807 0157 6 Pin Male 8 807 0155 9 Pin Male 9 807 0160 12 Pin Male 10 807 0804 15 Pin Male 11 826 1341 Terminal Female Split Pin Pkg of 25 12 826 1342 Terminal Male Split Pin Pkg of 25 13 807 2518 Plug Mate N Lock Dummy Pin Not illustrated ...

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Page 90: ... Shreveport Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 219 7140 FAX Tech Support 1 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 6094 MAY 2006 ...

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