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STARTING

Check the transmission alignment and belt tension
Check that the pump shaft rotates by hand and in the correct direction
Check that the pump is secure and installed correctly
Check that the inside of the pipes have been well cleaned
Check that all the pipe connections have been tightened and sealed
Check the relief valve set up
Open all the pipe valves
Increase the RPM gradually up to the rated value
Increase the pressure gradually closing the valves
After a few hours, check for oil leaks, strange noises and vibrations

Warning !

Hearing protection must be worn by all personnel when in close proximity to pump operation

Warning!

The pump surfaces, accessories and pipes will became hot during operation and may cause burning if com-
ing in contact with skin

LUBRICATION

The pump life depends on the quality and correct lubrication. Check the oil level on the sumps trough the 
sight glasses and , if necessary, add the necessary quantity. Use a synthetic EP 220 oil. We prescribe:

ESSO SPARTAN SyNTETIC EP 220 or similar

When the ambient temperature is below 10 °C, run the pump for a few minuts with no pressure or vacuum. 
This will allow the oil in the sumps to warm up.
The first oil change should be done after 

200 operating hours, afterwhich time the oil must be changed 

every 4.000 hours

. Check the oil in both sumps trough the sight glasses and if necessary, add oil to the cor-

rect amount.

Quantity:
Front side sump:
Back side sump :

Summary of Contents for FB

Page 1: ...I FB Blowers ...

Page 2: ...is intended PUMP FEATURES VACUUM PERFORMANCES MOD Q RPM 20 6 Hg 50 15 Hg 80 24 Hg 90 27 Hg m3 h cfm m3 h cfm Kw m3 h cfm Kw m3 h cfm Kw m3 h cfm Kw FK1600 1600 950 2000 790 465 7 688 405 14 323 190 21 2500 986 580 9 860 505 18 400 235 26 BO 3000 1215 715 11 1096 645 23 655 385 31 43 25 35 3500 1428 840 12 1292 760 25 888 522 37 187 110 41 FK2000 2300 1350 2000 1215 715 10 1020 600 20 357 210 32 25...

Page 3: ...52 29 6 318 12 52 434 17 1 433 17 157 6 2 100 4 200 8 12 0 47 310 12 2 45 1 77 155 6 1 155 6 1 M20 155 5 318 12 5 P Q R S T U V Z W X Y r d Z WEIGHT mm in mm in N mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in Kg lbs FK1600 380 14 96 420 16 54 8 18 0 71 84 3 3 385 15 16 420 16 54 42 1 65 67 5 2 66 162 5 6 4 7 5 0 3 210 8 27 M12 42 1 65 FK2000 380 14 96 420 16 54 8 18 0 71 84 3 3...

Page 4: ...B N B A C T 4HOLES s C j G S 0 w L M u ...

Page 5: ...mperature The pump also features ballast cooling through two auxilary ports CONSTRUCTION The pump includes a housing two lobe rotors two covers and two sumps In the front sump there are two gears that are fixed at the factory for exact timing of the rotors In the covers there are two opposing seals a roller and a double ball bearing Each sump contains gear oil In the front sump there is also a rol...

Page 6: ... be responsable for damages due to the use of spare parts which are not original parts supplied by or approved by FRUITLAND STORAGE AND HANDLING When unpacking FRUITLAND products always check that all parts are shipped in accordance with the packing slip and other shipping documentation and that the products have not been damaged in shipment FRUITLAND products are carefully packaged for shipping T...

Page 7: ... Danger due to the shaft rotation and other mechanically moving parts Noise generated beyond acceptable limits hearing protection must be worn in close proximity to the pump This pump is suitable only for applications as described in this manual Other applications must be approved by the factory If the pump is placed on an irregular base before tightening it to the frame check that all four feet t...

Page 8: ... be seperately supported not by the pump The pump should be isolated from the pipes by means of flexible connections fitted between the silencers suction filter and the ports Pressure releif valve Usually the valve is supplied unadjusted Assembling layout 1 Secondary shut off valve 2 4 way valve 3 Suction filter 4 Pump 5 Check valve 6 Check valve 7 Silencer 8 Silencer 9 Vacuum control valve 10 Pre...

Page 9: ...it by tightening the regulation nuts up to the desired pressure Coupling alignment Correct alignment of the pump coupling is absolutely necessary Measure the alignment with proper instrumentation Keep the correct distance between the two coupling faces see supplier instructions ...

Page 10: ...d supported using either the discharge and sucking flanges or the proper feet If the feet are used before tightening to the frame check that all four feet touch the base properly 0 2 mm and if needed use appropriate shims on the fourth foot Warning If the pump is placed on an irregular base malfunctioning may be occur During tightening opera tion check the free manual rotation of the shaft Use jus...

Page 11: ... motor and pump ex haust The two silencers have to be fixed to the frame with proper brackets and connected to the pipes with elastic couplings to avoid transmission forces against the pump FILTRATION The suction air coming from the tank has to be properly filtered 10 μmm before entering the pump If a filter is used in the air injection cooling silencer regular cleaning must be performed since it ...

Page 12: ... dirty clean them or replace if damaged If foreign materials or liquid gets into the pump it will cause severe damage which will void the warranty Pump operating Regularly check the air discharge temperature as it directly relates to the air injection cooling temperature vacuum and efficiency of the pump If the air temperature exceeds 140 C 285 F stop the pump and check the following The pump RPM ...

Page 13: ...otation is usually CCR counter clock wise rotation and the flow is as shown below For CR clock wise rotation please specify upon placing an order Warning Do not install the pump inclined because this will change the correct oil level in the sumps ...

Page 14: ...o pump operation Warning The pump surfaces accessories and pipes will became hot during operation and may cause burning if com ing in contact with skin Lubrication The pump life depends on the quality and correct lubrication Check the oil level on the sumps trough the sight glasses and if necessary add the necessary quantity Use a synthetic EP 220 oil We prescribe ESSO SPARTAN SYNTETIC EP 220 or s...

Page 15: ... 8 may be added to the bottom of the pump to discharge possible condensation TROUBLE SHOOTING The most common causes of faulty operation are due to clogged inlet filter broken instrumentation excess oil wrong RPM and operating under excess pressure A clogged inlet filter or cooling silencer can lead to a restriction of vacuum capacity or pressure and cause overheating This could result in pump dam...

Page 16: ...uction Check piping valves silencers for obstructions Inside clearances Check the inside clearances for erosion Exccesive pump temperature Excessive differential pressure Reduce differential pressure Worn impellers clearances Restore clearances To low operating RPM Increase pump speed Clogged filter valves silencers Remove cause Oil level to high Reduce the oil level Vibrations Impellers rubbing C...

Page 17: ...to the pump remove the inlet filter clean the compression chamber with a solvent not harmful to the cast iron or with a small quantity of diesel fuel There is the possibility that the overflow liquid will be also in the discharge and cooling silencers so it is also necessary to drain clean and dry them Chek the discharge temperature regularly with a gauge In any case this temperature has to be hig...

Page 18: ...check RPM Gauges and connections Pipes leakages Tank leakages Filter leakages Pump wear ACCESSORIES Manifold Primary shot off valve Secondary shot off valve Cyclone Bag filter 4 way valve Suction filter Silencers Check valve Pressure reliefe valve Warning FRUITLAND will not be liable for damages or injuries caused by the use of non original spare parts and accessories FRUITLAND will not be liable ...

Page 19: ...SPARE PARTS ...

Page 20: ...T KAY 1 19 AOR 80009 O RING 4 20 AOR 80011 O RONG 1 21 IDL 22002 LEVEL GAUGE 2 22 TPO 70007 PLUG 4 23 TPO 70005 PLUG 2 24 RDA 70015 WASHER 20 25 VTE 70030 SCREW 20 26 ASI 70001 CIRCLIP 1 27 ASI 70000 CIRCLIP 2 28 SPN 70005 PIN 4 29 VTE 70034 SCREW 2 30 VTE 70039 SCREW 1 31 VTE 70016 SCREW 1 32 BLA 20026 SPACER 2 33 DDO 70012 RING NUT 2 34 BLA 20027 SPACER 2 35 DDO 70013 RING NUT 2 36 TPO 70009 VEN...

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