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Frontier ST7526, Operator'S Manual

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OPERATOR’S MANUAL

SNOWTHROWERS

ST7526

MT1735091 
Rev. 00   (5/21/07) 
TP 100-4612-00-IS-T

Summary of Contents for ST7526

Page 1: ...OPERATOR S MANUAL SNOWTHROWERS ST7526 MT1735091 Rev 00 5 21 07 TP 100 4612 00 IS T...

Page 2: ...t is the responsibil ity of the owner to make sure the unit is correctly assembled The owner must carefully check the unit according to the instructions in this manual before it is first used The warr...

Page 3: ...on to make you aware of the hazards and risks associated with snowthrowers and how to avoid them The snowthrower is designed and intended for removal of snow and should not be used for any other purpo...

Page 4: ...tion or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine Operation 1 Do not put hands or feet near or under rotating parts Keep clear o...

Page 5: ...thes dryers Allow the engine to cool before storing in any enclosure 3 Always refer to operator s manual for important details if the snowthrower is to be stored for an extended period 4 Maintain or r...

Page 6: ...16 BEFORE STARTING ENGINE 17 CHECK THE ENGINE 17 FILL GAS 17 BEFORE STOPPING THE ENGINE 18 TO STOP ENGINE 18 TO START ENGINE 18 FROZEN STARTER 20 HOW TO CLEAR A CLOGGED DISCHARGE CHUTE 20 HOW TO USE T...

Page 7: ...ing or danger given in the safety decal If you do not under stand the meaning then thoroughly read all safety and operation instructions in this OPERATOR S MANUAL or contact your local dealer If any s...

Page 8: ...duration for rental or commercial professional use is noted below The warranty does not cover minor mechanical adjustments which are not due to any defect in material or workmanship For assistance in...

Page 9: ...NTENTS OF SHIPPING CARTON 1 Snowthrower 1 Container of Fuel Stabilizer Located in Parts Bag 1 Snow Chute Assembly 1 Crank Assembly 1 Parts Bag WARNING Always wear safety glasses or eye shields while a...

Page 10: ...emove the plastic bag that covers the unit 5 Locate and remove the parts bag NOTE Set the fuel stabilizer aside until adding gasoline to the fuel tank We recommend that fuel stabilizer is added to the...

Page 11: ...t Make sure eye bolt is properly aligned and the crank can freely rotate 7 Tighten all handle bolts NOTE Make sure crank does not touch carburetor cover CHECK THE CABLES 1 If control cables have becom...

Page 12: ...ut and the lip is pointed away from the engine see Figure 9 On some models the shifter knob is attached 2 Tighten hex nut against the bottom of the shifter lever knob CHECK THE TIRES The tires were ov...

Page 13: ...nually SNOWTHROWER CONTROLS Speed Select Lever Allows the operator to use one of six 6 for ward and two 2 reverse speeds To shift move speed select lever to desired position NOTE Do not move speed sel...

Page 14: ...the snow chute deflector Loosen the wing nut on the side of the snow chute deflector Raise the snow chute deflector for more distance or lower for less distance Tighten wing nut see Figure 12 HOW TO M...

Page 15: ...full width of the unit For additional operating instructions see Operating Tips in this section WARNING Read Operator s Manual before operating machine This machine can be dangerous if used carelessly...

Page 16: ...ters are used to cut a path through snow deeper than the auger housing 1 Loosen the wingnuts that secure the drift cutters to the auger housing see Figure 16 2 Raise the drift cutters to the desired h...

Page 17: ...ter grade gasoline has higher volatility to improve starting Be certain container is clean and free from rust or other foreign particles Never use gasoline that may be stale from long periods of stora...

Page 18: ...rapidly pull the starter cord Make sure components such as impellors pulleys or sprock ets are securely attached WARNING The electric starter is equipped with a three wire power cord and plug designe...

Page 19: ...idly to start the engine Do not allow the recoil starter handle to snap back Slowly return the recoil starter handle 9 If the engine does not start in 5 or 6 tries see Difficult Starting in the TROUBL...

Page 20: ...the area of operation clear of all persons particularly small children and pets Never leave the snowthrower unattended while the engine is running Anyone operating the engine or equipment must carefu...

Page 21: ...Height in the MAINTENANCE section in this manual Rocks and gravel must not be picked up and thrown by the machine 6 After the snowthrowing job has been completed allow the engine to idle for a few min...

Page 22: ...Tighten any loose fasteners 3 Check and maintain the auger 4 After each use remove all snow and slush off the snowthrow er to prevent freezing of auger or controls 5 Check controls to make sure they...

Page 23: ...add If grease is not visible use a piece of fine wire like a dip stick to check if there is grease in the gear box Mobilux EP1 and Shell Aldania EP1 are suitable equivalents Figure 22 Filler Plug MAIN...

Page 24: ...ipe the hexshaft and sprockets with 5W30 motor oil NOTE Clean all excess grease or oil found on the rubber friction wheel or the disc drive plate CAUTION Do not allow grease or oil to contact the rubb...

Page 25: ...s and will therefore not necessarily match the values derived using the foregoing codes Check Crankcase Oil Level before starting engine and after each 8 hours of continuous use see Figure 25 Add the...

Page 26: ...rimer but ton hose and the ignition wire are connected 7 Mount the snow hood to the engine and secure with the mounting screws see Figure 28 8 Connect the choke control knob with the choke shaft on th...

Page 27: ...equipped with two height adjust skids secured to the outside of the auger housing These elevate the front of the snowthrower When removing snow from a hard surface area such as a paved driveway or wa...

Page 28: ...cover Remove belt cover see Figure 32 3 Loosen nut on auger idler pulley and move auger idler pulley towards belt about 1 8 inch 3 mm see Figure 36 4 Tighten nut 5 Have someone engage auger drive clu...

Page 29: ...of the belt see Figure 35 9 Remove the old auger drive belt from the auger drive pulley Replace the auger drive belt with an original factory replace ment belt available from an authorized service ce...

Page 30: ...Rod E Ring Engine Pulley Traction Drive Pulley Traction Drive Belt Traction Drive Spring Auger Drive Belt Auger Drive Pulley Belt Guide Traction Drive Belt Engine Pulley Traction Drive Idler Pulley I...

Page 31: ...7 Make sure the traction drive idler pulley is properly aligned with the traction drive belt 8 Attach the traction drive spring 9 Install the swing plate axle rod and secure with the e ring removed ea...

Page 32: ...Figure 39 1 Move clutch lever to the full forward position just contacting plastic bumper Holding cable tight note position of fitting to hole in clutch lever 2 The center of the Z fitting should be b...

Page 33: ...ok from the cable adjustment bracket Move the Z hook down to the next adjustment hole 8 Pull the traction drive cable up through the cable adjustment bracket 9 Put the cable boot over the cable adjust...

Page 34: ...panel 5 Position the shift speed lever in the lowest forward speed 6 Note the position of the friction wheel see Figure 45 The correct distance A from the right side of the friction wheel to the outsi...

Page 35: ...e left wheel Remove the left wheel from the axle see Figure 47 4 Loosen the bolts on each side of the bottom panel 5 Remove the bottom panel 6 Remove the fasteners that secure the drive sprocket to th...

Page 36: ...shaft turns freely 15 Install the right wheel axle and drive sprocket with the fas teners removed earlier Install the chain onto the drive sprock et see Figure 48 16 Check the adjustment of the fricti...

Page 37: ...CE 37 TO ADJUST OR REPLACE THE SPARK PLUG Check the spark plug every twenty five 25 hours Replace the spark plug if the electrodes are pitted or burned or if the porcelain is cracked 1 Clean spark plu...

Page 38: ...be done by first removing the spark plug and squirting clean engine oil into the spark plug hole Then cover the spark plug hole with a rag to absorb oil spray Next rotate the engine by pulling the sta...

Page 39: ...continues have the unit serviced by a competent repairman Unit fails to propel itself Drive belt loose or damaged Replace drive belt Refer to Drive Belt Replacement in the MAINTENANCE section of this...

Page 40: ...NOTES 40...

Page 41: ...NOTES 41...

Page 42: ...r model and serial number and your engine model number This is the model and serial number that you recorded in the OWNER S INFORMATION section of this OPERATOR S MANUAL QUICK REFERENCE PART NUMBERS T...

Page 43: ...Forward 2 Reverse Tire Diameter 13 Traction Control Pin Lock Clearing Width 24 Housing Height 17 5 Auger Diameter 10 Auger Type Steel Notched Impeller Diameter 9 Chute Rotation Remote Chute Turning R...

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