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Frontier SB1184, Operator'S Manual

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Frontier SB1184 Operator'S Manual Download Page 44

PARTS 

OM 0408SB1184-A 

42

G

EARBOX 

5RD662195

 FOR 

SB1184

 

&

 

SB1194 

R

EF

. D

ESCRIPTION

 

Q

TY

 

PART 

# 

1 Casing 

1  5RD656640 

2 

Seal kit 35 x 72 x 10 

1 

5RD659845 

3 

External retaining ring 

1 

5RD656652 

4 Spacer 

2  5RD656649 

5 Bearing 

flange 

1  5RD659844 

6 Spacer 

1  5RD656648 

7 Internal 

retaining 

ring 

1  5RD656654 

8 Bearing 

flange 

1  5RD656647 

9 Shaft 

1  5RD656651 

10 Gear 

1  5RD656645 

11 

External retaining ring 

1 

5RD656646 

12 Bearing 

flange 

2  5RD656641 

13 Spacer 

1  5RD656644 

14 Internal 

retaining 

ring 

2  5RD656642 

15 

Seal kit 40 x 80 x 12 

2 

5RD656643 

16 Shaft 

1  5RD662212 

17 Gear 

1  5RD656657 

18 Spacer 

1  5RD661146 

19 Plug 

1  5RD656662 

20 Cover 

1  5RD656660 

21 

Bolt hex. M10 x 14 gr.8.8 

4 

5RD656659 

22 

Plug 3/8" NPT 

2 

5RD655259 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for SB1184

Page 1: ...OM 0408SB1184 A 09 11 Serial 1XFSB11X_B0111288 up OPERATOR S MANUAL SNOWBLOWERS SB1184 SB1194 ...

Page 2: ......

Page 3: ...ation 13 Snowblower Assembly 13 30 Installation of SMV Sign 13 Installation of Chute and Manual Rotation Kit 5RDF0016 14 15 Installation of Chute and Hydraulic Rotation Kit 5RDF0018 16 17 Installation of Snowblower with Three Point Hitch 18 19 Installation of Snowblower with Quick Hitch 20 Installation of Hydraulic Deflector Kit 5RDF0009 21 Installation of Electric Deflector Kit 5RDF0021 22 24 How...

Page 4: ...or Adjustment 31 Snow Removal Methods 32 MAINTENANCE 33 37 Maintenance 33 Shearbolts 33 Drive shaft 33 Driveline 33 Lubrication 34 Driveline Troubleshooting 35 37 PARTS 38 Introduction 38 Snowblower SB1184 39 41 Gearbox 5RD662195 42 Driveline 5RD662194 for SB1184 43 Driveline 5RD662538 for SB1194 44 5RDF0016 Manual Rotation 45 5RDF0018 Hydraulic Rotation 46 5RDF0009 Hydraulic Deflector 47 5RDF0021...

Page 5: ...late Thickness 11ga 11ga Impeller Housing Thickness 11ga 11ga Impeller Blade Thickness 3 8 3 8 Side Panel Bottom Thickness 3 16 3 16 Cutting Edge Welded Welded Cutting Edge Dimension 1 2 x 3 1 2 x 3 Chute Base Standard Standard Parking Stand Standard Standard Hitch Category Cat 1 2 Cat 2 only Quick Hitch Compatibility ASABE Compatible Cat 1 2 ASABE Compatible Cat 2 only HP Requirements min max hp ...

Page 6: ...ined in this manual and those labeled on the implements and on the tractor Follow the safety recommendations and make sure that those with whom you work follow them Illustrations The illustrations may not necessarily reproduce the full detail and the exact shape of the parts or depict the actual models but are intended for reference only Direction Reference Right Hand and Left Hand are determined ...

Page 7: ...Never carry children while operating the machine They may fall off and be seriously injured or interfere with safe operation of the machine 5 Never allow children to play on the machine or attachment even when turned off 6 Never allow children to operate the machine even under adult supervision 7 Use extra care when approaching blind corners shrubs trees or other obstructions that might hide child...

Page 8: ...ge clutch and shift into neutral before starting the engine 5 Do not operate equipment in wintertime without wearing adequate winter garments 6 Never attempt to make any adjustments while engine is running Read this manual carefully to acquaint yourself with the equipment as well as the tractor operator s manual Working with unfamiliar equipment can lead to accidents Be thoroughly familiar with th...

Page 9: ...tion key and allow the rotating parts to stop BEFORE unclogging the housing or the chute and making any repairs adjustments or inspections Use only a 36 long stick of wood to unclog the snowblower 10 If the snowblower starts to vibrate abnormally disengage the PTO stop the engine immediately and check for cause Excessive vibration is generally a sign of trouble 11 Do not run the engine indoors exc...

Page 10: ...tion and steering 23 Always make sure all snowblower components are properly installed and securely fastened BEFORE operation 24 Adjust housing height to clear gravel or crushed rocks surface 25 Keep away from chute discharge This chute has the capacity to throw debris at far distances 26 Never direct chute discharge towards people or animals A thrown debris can cause serious injury ...

Page 11: ...uel tank outdoors with extreme care Never fill fuel tank indoors Replace fuel cap securely and wipe up spilled fuel 13 Never allow anyone to operate the snowblower until they are thoroughly familiar with basic tractor and snowblower operation 14 A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor co...

Page 12: ...an settle suddenly leak down or be accidentally lowered 7 Do not attempt to service machine clear obstructions or unclog the snowblower with the engine running Always shut off engine and allow all motion to cease 8 The manufacturer will not claim responsibility for fitment of unapproved parts and or accessories and any damages as a result of their use 9 Make sure all shields and guards are securel...

Page 13: ...tect it from deterioration 2 Clean the snowblower thoroughly 3 Make all the necessary repairs 4 Replace all Safety Signs that are damaged lost or otherwise become illegible If a part to be replaced has a sign on it obtain a new safety sign from your dealer and install it in the same place as on the removed part 5 Repaint all parts from which paint has worn or peeled 6 Lubricate the snowblower as i...

Page 14: ...ce immediately if damaged 5RD2500616 LOCATED ON HYDRAULICROTATION 5RD664548 5RD2500813 5RD2500783 5RD2500784 5RD2500782 5RD2500783 5RD2500785 5RD2500794 5RD2500795 5RD2500786 5RD2500791 5RD2500792 5RD655834 5RD2500608 5RD2500621 5RD2500776 ...

Page 15: ... end of manual Installation of SMV Sign Figures 1 2 1 Figure 1 Remove the 1 4 NC x 1 bolt the flat washer and the 1 4 nylon insert nut items 1 2 3 that fixes the sign item 4 to the frame Save the hardware 2 Figure 2 Install the sign support item 1 on the snowblower with two 1 4 NC x 1 bolts two 1 4 flat washers and two 1 4 NC nylon insert nuts items 2 3 4 3 Figure 2 Using the hardware previously r...

Page 16: ...port bracket item 5 to the rotation bracket item 1 with a 3 4 NC x 1 1 4 bolt lockwasher and nut items 6 7 8 making sure to attach the brackets in the direction illustrated 9 Figure 5 Insert the handle support item 9 in the bracket item 5 adjusting the height of the support according to your needs and secure in place with a 3 8 x 1 2 square head setscrew item 10 10 Figure 5 Insert the grommet item...

Page 17: ...ASSEMBLY OM 0408SB1184 A 15 Figure 4 Figure 5 Figure 6 Figure 3 ...

Page 18: ...ent to the mechanism 7 Figure 7 Install the other end of the push arm item 17 under the bell crank item 10 and secure with a 1 2 x 1 shoulder screw a 9 16 hole flat washer a 3 8 hole flat washer and a 3 8 NC stover nut items 19 18 20 21 in the exact order shown Tighten leaving some movement to the mechanism 8 Figure 7 Attach the fixed section of the cylinder item 4 to the rotation bracket item 5 a...

Page 19: ...ASSEMBLY OM 0408SB1184 A 17 Figure 7 Figure 9 Figure 8 ...

Page 20: ... 4 Adjust the snowblower using the tractor upper link so that the snowblower operates parallel to the ground 5 Set the tractor anti sway turnbuckles so the snowblower does not sway making sure there is no contact with the tires 6 Install the eyebolt item 7 in the upper hole of the left or right side of the three point hitch by screwing the eyebolt nut to the top and locking eyebolt in place with a...

Page 21: ... the snowblower using the tractor upper link so that the snowblower operates parallel to the ground 5 Set the tractor anti sway turnbuckles so the snowblower does not sway Be sure there is no contact with the tires 6 Install the eyebolt item 7 in the upper hole of the left or right side of the three point hitch by screwing the eyebolt nut to the top and locking eyebolt in place with a 3 8 serrated...

Page 22: ...the driveline is too long it must be shortened to avoid damaged to tractor See pages 24 to 26 for instructions SB1184 SB1194 CATEGORY 2 Figure 13 1 Place the two 1 1 2 x 3 3 8 lg bushings item 3 between upper holes of the exterior and middle plates insert the 1 1 8 x 6 1 4 lg cat 2 pins item 2 from the outside and lock in place with 7 16 linchpins items 4 2 Insert the 1 7 8 lg bushing item 5 betwe...

Page 23: ... upper chute bracket with the pins and snap rings items 1 2 3 4 2 Figure 15 Connect the 3 8 ends of both hoses item 2 to the cylinder item 1 and install a quick coupler with rubber dust cap items 6 7 at the end of each hose 3 Figure 15 Secure the hoses on the three point hitch with the hose clamp 3 8 NC x 1 1 2 lg bolt and 3 8 NC nylon insert nut items 4 3 5 and attach hoses together with the nylo...

Page 24: ...one with the 1 5 32 diam hole item 3 on the other end and attach using two 1 2 NC x 2 1 2 bolts and two 1 2 NC nylon insert locknuts items 4 5 2 Figure 16A Install a 3 16 x 1 3 4 spring pin item 6 on each 1 pin item 7 3 Figure 16 diagram Connect the wires to the switch as follows 72 black ground wire item 1 to terminal C see diagram 72 red fuse wire item 3 to terminal B see diagram 360 red and bla...

Page 25: ... sinks into the inside surface of the deflector 4 Figure 17 Retract completely the pre assembled actuator rod item 10 Attach the actuator to the deflector bracket item 5 and to the base bracket item 7 with two 1 pins item 8 and secure with two hairpins item 9 5 Figure 17 Open deflector completely making sure the actuator is completely closed Place the base bracket item 7 in the rear center of the ...

Page 26: ...bolts and two 1 4 lockwashers items 3 4 by placing the clamp so to not block the switchbox lower openings NOTE Tighten bolts just enough to attach the switchbox to the lever solidly DO NOT TIGHTEN TOO MUCH to avoid deforming the clamp 9 Figure 16 Connect the ring terminal of the ground wire item 1 to a ground screw of the vehicle 10 Figure 16 Connect the fuse wire item 3 to the tractor switch wire...

Page 27: ...The tractor will always be able to overload the blower even if the machine is already at maximum capacity Furthermore tractors being very high the driveline angles will be excessive which means the universal joints will be very vulnerable and the life of the driveline will be dramatically reduced How to Determine Driveline Angles IMPORTANT To obtain the proper universal joint angles it is recommen...

Page 28: ...NT Before using the equipment make sure the driveline is not too long At working position the two half drivelines must intersect each other sufficiently to insure maximum efficiency but there must not be any interference 1 To determine the L length for your tractor model first find the X factor figure 20 by measuring the horizontal distance between the end of the tractor s drive shaft and the end ...

Page 29: ... guard as shown on Figure 22 4 Figure 21A Cut off inner and outer guard tubes as well as the inner and outer telescopic sections 5 Figure 21A Cut the guard a second time leaving the same distance between the end of the guard and the end of the shaft as existed before To obtain the proper distance A shown on Figure 21A cut the guard according to the following table DISTANCE A Male PTO Female PTO 1 ...

Page 30: ...e item 2 3 Remove the bolts items 3 from the driveline yoke item 2 and slide yoke over drive shaft using the sliding action of the driveline Make sure the driveline is well secured to the shaft by reinstalling the bolts and nuts item 3 4 in the order shown Tighten the bolts according to the Torque Specification Table at the end of manual 4 Attach safety chain item 5 around the upper link item 6 to...

Page 31: ... round lock pin in the lower hole item 3 3 Figure 24 Detach upper link item 4 by removing linchpin and pin items 6 5 4 Figure 24 Disconnect driveline from tractor and attach the driveline safety chain item 7 to the three point hitch eyebolt item 8 5 Figure 24 Carefully detach lower links items 2 from hitch pins item 1 by removing linchpins items 3 loosen anti sway turnbuckles and slowly back tract...

Page 32: ...lower the parking stand item 1 and reinsert the wire round lock pin in the lower hole item 3 3 Figure 25 Disconnect driveline item 1 from tractor and attach the driveline safety chain item 2 to the three point hitch eyebolt item 3 4 Figure 25 Slowly back the tractor away to release quick hitch item 4 from the snowblower Figure 25 ...

Page 33: ...y be sure the tractor engine is off the drive shaft disengaged and all movement has stopped before making any adjustments ADJUSTMENTS Reduction Chain Tension Adjustment Figure 26 The premature wear of the chain may be caused by tension being too tight It is therefore important not to tighten chain to its maximum To adjust the tension on the drive chain loosen the bolt item 1 securing the idler spr...

Page 34: ...haft shut off the tractor engine remove the ignition key wait for all movement to stop and then clear the snow from the chute A definite pattern of operation is required to thoroughly clean the snow area These patterns will avoid throwing snow in unwanted places as well as eliminating a second removal of snow Where it is possible to throw the snow to the left and right above as on a long driveway ...

Page 35: ...lowing parts only Drive shaft Shearbolt hex 5 16 NC x 1 1 4 gr 2 incl nut Part 5RD669345 Driveline Shearbolt M10 x 1 5 x 55 mm gr 8 8 and nut Part 5RD657199 WARNING Provide adequate blocking before working under the snowblower when in the raised position Driveline IMPORTANT When the snowblower is not used for more than two weeks perform driveline maintenance and always store it in a dry place away...

Page 36: ...ts and cover each one of them with grease 16 hours Oil the push pins Chain 4 hours and after each operation Lubricate with chain lube Drive Shaft 24 hours of operation Grease fitting on shear plate Gearbox Every month Check oil level If needed add AGMA 5EP extreme pressure oil SAE 80W90 gear oil or equivalent Once a year Replace oil Bearing 24 hours of operation Grease each auger and drive shaft b...

Page 37: ...nnect pins must be cleaned and greased every 16 hours AVOIDABLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS YOKE Yoke ears deformation Excessive shaft length Axial loads too high Excessive working angle and torque Shorten shaft length cut both telescopic tubes as well as shields and remove burrs Replace defective yokes Clean and grease telescopic tubes and replace both tubes if necessary Replace de...

Page 38: ... greasing Verify compatibility between shaft and working conditions Carefully follow greasing instructions Replace defective cross bearings Note Cross bearings must be greased every 8 working hours AVOIDABLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS TELESCOPIC TUBES Telescopic tubes failure or twisting Extreme torque peak or shock load Short tube engagement Use appropriate safety device Change to...

Page 39: ...d parts of the machine or tractor Mount chain to allow maximum angularity Replace defective parts Shield cone damaged Shield cone in contact with components on the tractor and or implement Excessive angularity Eliminate interference between Shield cones and any part on the tractor and or implement Avoid excessive angle during cornering or when lifting or lowering the implement Replace damaged Shie...

Page 40: ...d Left Hand are determined by those seen by the conductor standing behind the equipment The manufacturer reserves the rights to change modify or eliminate from time to time for technical or other reasons certain or all data specifications or the product or products themselves without any liability or obligation The parts listed here are available through your local dealer MANUAL HOLDER ALL MODELS ...

Page 41: ...PARTS OM 0408SB1184 A 39 SNOWBLOWER SB1184 SB1194 ...

Page 42: ...lg 1 5RD668058 17 Bolt hex 3 8 NC x 1 1 2 gr 5 PTD 4 5RD0100040 18 Lockwasher 5 8 PTD 5 5RD1200007 19 Flat washer 5 8 11 16 dia hole PTD 1 5RD1400008 20 Bolt hex 5 8 NC x 2 gr 5 PTD 1 5RD0100095 21 Fan 1 5RD668967 22 Key 3 8 x 3 8 x 4 lg 1 5RD4500075 23 Driveline Series 50 SB1184 1 5RD662194 Driveline Series 60 SB1194 1 5RD662538 24 Driveline shield bracket 1 5RD668449 25 Hairpin 3mm x 65mm lg PTD...

Page 43: ... bearing 1 1 4 hole 4 holes 3 5RD4300001 53 Lockwasher 1 2 PTD 20 5RD1200006 54 Nut hex 1 2 NC PTD 12 5RD0900006 55 Nylon flat washer 11 32 hole 2 5RD658467 56 Sprocket 60A32 1 5RD654167 57 Nut hex 3 8 NC gr 5 PTD 8 5RD0900003 58 Bolt hex 1 2 NC x 1 1 2 lg gr 5 PTD 12 5RD0100070 59 Bolt hex 5 8 NC x 5 lg gr 5 PTD 1 5RD0100105 60 Flat washer 5 8 11 16 dia hole 2 5RD1400008 61 Lockwasher 5 8 PTD 1 5...

Page 44: ...648 7 Internal retaining ring 1 5RD656654 8 Bearing flange 1 5RD656647 9 Shaft 1 5RD656651 10 Gear 1 5RD656645 11 External retaining ring 1 5RD656646 12 Bearing flange 2 5RD656641 13 Spacer 1 5RD656644 14 Internal retaining ring 2 5RD656642 15 Seal kit 40 x 80 x 12 2 5RD656643 16 Shaft 1 5RD662212 17 Gear 1 5RD656657 18 Spacer 1 5RD661146 19 Plug 1 5RD656662 20 Cover 1 5RD656660 21 Bolt hex M10 x ...

Page 45: ...3119 4 Outer tube 1 5RD663123 5 Inner tube 1 5RD663124 6 Inner yoke 1 5RD663126 7 Yoke and hub assembly 1 5RD662198 8 Bolt and nut 2 5RD662199 9 Grease fitting 1 5RD663129 10 Ball Ø14 23 5RD663163 11 Shear bolt and nut M10 x 1 5 x 55 mm gr 8 8 PTD 1 5RD657199 12 Shields with safety chain 1 5RD657221 13 Pin for male tube 1 5RD663125 14 Pin for female tube 1 5RD663120 ...

Page 46: ... yoke 1 5RD663144 7 Yoke and hub assembly 1 5RD663145 8 Bolt and nut 2 5RD662199 9 Grease fitting 1 5RD663148 10 Ball 24 5RD663162 11 Shear bolt and nut M10 x 1 5 x 55 mm gr 8 8 PTD 1 5RD657199 12 Shields with safety chain 1 5RD663150 13 Outer circlip 1 5RD4700084 14 Sliding sleeve collar 1 5RD4700085 15 Spring 1 5RD4700086 16 Fixed sleeve 1 5RD4700087 17 Ball 1 2 3 5RD4700088 18 Roll pin for oute...

Page 47: ...11 16 1 5RD657336 12 Hairpin 4mm x 80mm 1 5RD1800002 13 Bolt hex 3 8 NC x 1 1 4 PTD 2 5RD0100039 14 Allen socket head capscrew 10 24 x 1 PTD 1 5RD0800009 15 Square head setscrew 3 8 x 1 2 PTD 1 5RD0600006 16 Nut hex 3 8 NC PTD 2 5RD0900003 17 Nylon insert locknut 10 24 PTD 1 5RD1000002 18 Lockwasher 3 8 PTD 2 5RD1200004 19 Bolt hex 3 4 NC x 1 1 2 PTD 1 5RD0100115 20 Nut hex 3 4 NC PTD 1 5RD0900008...

Page 48: ...8 NC 2 5RD664578 11 Nut hex 3 4 NC PTD 1 5RD0900008 12 Nut serrated flange 1 2 NC PTD 1 5RD0900046 13 Stover nut hex 3 8 NC PTD 2 5RD1100003 14 Lockwasher 3 4 PTD 1 5RD1200008 15 Flat washer 3 8 hole PTD 2 5RD1400003 16 Flat washer 9 16 hole PTD 3 5RD1400006 17 Decal Danger 1 5RD664548 18 Bolt hex 3 8 NC x 1 1 2 gr 5 PTD 1 5RD0100040 19 Hose clamp 1 5RD660440 20 Nut nylon insert 3 8 NC PTD 1 5RD10...

Page 49: ...D3900022 Seal kit 1 5RD3900205 2 Hose 3 8 x 108 lg 3 8 NPT RM x 1 2 NPT RM 2 5RD3700145 3 Female quick coupler 1 2 NPT male 2 5RD656480 4 Dust cap 2 5RD664898 5 Hose clamp 1 5RD660440 6 Bolt 3 8 NC x 1 1 2 lg PTD 1 5RD0100040 7 Nut nylon insert 3 8 NC PTD 1 5RD0900003 8 Tie wraps 8 x 4 8 mm black 3 5RD2100003 ...

Page 50: ...5RD666056 13 Spring pin 3 16 x 1 3 4 black 2 5RD1600009 14 Hairpin 4mm x 80mm PTD 2 5RD1800002 15 Bolt hex 1 4 NC x 3 4 PTD 2 5RD0100003 16 Bolt hex 1 2 NC x 2 1 2 PTD 2 5RD0100076 17 Nylon insert locknut 1 2 NC PTD 2 5RD1000011 18 Loom 3 8 x 420 1 5RD666053 19 Lockwasher 1 4 PTD 2 5RD1200002 20 Nylon tie wrap 8 lg x 4 mm 5 5RD2100003 21 Deflector bracket 1 5RD669826 22 Base bracket 1 5RD669825 23...

Page 51: ...13 6 976 3 1 25 40 250 300 338 8 406 5 580 696 786 5 943 8 900 1080 1220 4 1464 5 1 1 8 25 58 800 880 1084 8 1193 3 1280 1440 1735 7 1952 6 1 1 4 31 75 1120 1240 1518 7 1681 4 1820 2000 2467 9 2712 0 1 3 8 34 93 1460 1680 1979 8 2278 1 2380 2720 3227 3 3688 3 1 1 2 38 10 1940 2200 2630 6 2983 2 3160 3560 4285 0 4827 4 METRIC BOLT TORQUE SPECIFICATIONS Coarse thread Fine Thread Size of screw Grade ...

Page 52: ...All Rights Reserved PART NO 5RDSB1184A ...

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