Frontier DH5410C Operator'S Manual Download Page 43

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REF NO

PART NUMBER

DESCRIPTION

NO REQ'D

8
9

Barrel

Lock Nut

Piston

Gland

Rod

Wear Ring

Back-Up Ring

O-Ring

Rod Seal

Rod Wiper

O-Ring

90 deg Elbow

Seal Kit (consists of #'s 6, 7, 8, 9, 10, 11 and 12)

- MJIC 3/4"-16 to 3/4"-16

5KB5004974 - 20" Hydraulic Cylinder

5KBTUW5096

5KB5005032

5KB5005022

5KB5005014

5KBRODW5096

5KBSKC5086A

5KB5000611

5KBCTS200

5KB442160

5KB11100

Transport Stay

Pin c/w Hair Pin

Grease Zerk

Summary of Contents for DH5410C

Page 1: ......

Page 2: ...File the identification numbers in a secure place away from the machine WARRANTY coverage is provided by John Deere according to the terms of the Construction Utility and Forestry Products Standard Wa...

Page 3: ...itch 15 Change the Gang Angles 16 Adjust the Levelling Control Arm 17 Service and Maintenance Safety 18 Lubricate the Disk 19 Check the Oil Bath Bearings 20 Adjusting the Scrapers 21 Repack and Pre Lo...

Page 4: ...41 Oil Bath Bearing Assembly Model DH55xxC 41 Oil Bath Bearing Assembly Model DH56xxC 42 20 Hydraulic Cylinder 43 10 Bolt Hub Assembly 44 Tire and Wheel Assembly 45 Light Kit 46 Decals Reflectors and...

Page 5: ...Hose Holder Manual Cannister 7 Bridle 8 Transport Stay Storage Location 9 Top Transport Control Arm 10 Leveling Control Arm 11 Bottom Transport Control Arm 12 Hydraulic Cylinder 13 10 Bolt Hub 14 Whe...

Page 6: ...dependable and satisfactory use Like all mechanical products it requires cleaning and upkeep Lubricate the unit as specified Many of the features of this equipment necessary for it to perform its int...

Page 7: ...y to the customer upon delivery of the disk Check off each item as it is fully explained Advise customer the life expectancy and performance of this like any other machine is dependent on regular lubr...

Page 8: ...oper and regular lubrication and safety precautions Advise the customer of optional attachments that are available Date Checked_________________________ Signature______________________________________...

Page 9: ...Decal Yellow Reflector Strip WARNING Avoid serious injury from injection of pressurized CAUTION To Avoid Serious Injury DANGER To avoid injury or death do not adjust WARNING Do not exceed implements m...

Page 10: ...machine Protect Against Noise Prolonged exposure to loud noise can cause hearing impairment or loss Wear suitable hearing protection to prevent damage to your hearing Store Equipment Safely Securely s...

Page 11: ...p the tongue in the clevis With the tractor parked and the brake engaged lift the tongue 2 and swing the drawbar into the center position 1 Install the drawbar pin and its retaining hardware This may...

Page 12: ...the rear of the machine Check tire pressure and adjust if necessary Adjusting the Transport Levelling Control Arm With the disk attached to the tractor the hydraulics connected and with the transport...

Page 13: ...chain to permit turning A safety chain will help control drawn equipment should it accidentally separate from the drawbar Ensure the load does not exceed the recommended specifications of the tractor...

Page 14: ...one is between or in front of the gang assemblies could result in serious injuries or death Never work under a raised disk Always lower the disk to the ground before inspecting or servicing Never rely...

Page 15: ...ese blades are working in new ground compared to the rear disks which are working in ground already partially tilled by the front blades a single offset disk tries to rotate clockwise as it is pulled...

Page 16: ...d mixing of the soil By changing the gang angle the operator can adjust for different soil conditions and change draft of the disk Too little total angle between the gangs minimum angles MN may leave...

Page 17: ...may correct a condition where the front gang is causing the disk to dog track behind the tractor ADJUST THE LEVELING CONTROL ARM The leveling control arm is used to transfer pressure to the rear of t...

Page 18: ...the skin causing serious personal injury If injured by escaping hydraulic fluid obtain medical treatment immediately Handle the gang assemblies with care The disk blades are sharp and can cut or slice...

Page 19: ...gs should be greased daily or after every 10 hours of operation Use a pressure lubrication gun and apply a sufficient amount of No 2 multi purpose lithium grease or equivalent to flush out the old gre...

Page 20: ...stall C Oil may seep by the metallic duo cone seals This may be caused by worn seals loose gang axles or extreme temperature fluctuations Worn seals should be replaced immediately to prevent catastrop...

Page 21: ...ecure the nut Replace the dust cap and gasket Repack the wheel hub bearings yearly by 1 Remove the tire from the hub 2 Remove the dust cap and gasket 3 Remove the cotter pin and remove the castellated...

Page 22: ...unlubricated bolts and nuts Grade 5 Grade 8 OIL BATH BEARING OIL The oil bath bearing contains back to back tapered roller bearings operating in gear oil The bearing has a check plug on the side of t...

Page 23: ...ang is excessively loose it may be necessary to completely disassemble the entire assembly and clean the mating surfaces between the spools bearings end washers and disk blades If it is necessary to r...

Page 24: ...draulic cylinder several times to purge air from the system Visually check all connections for leaks Never use your hands to check for hydraulic leaks Assemble the Disk The disk is normally shipped wi...

Page 25: ...le mast should be held at a 90 degree angle to the top of the frame 2 Use a chain or strap around the frame and the leg of the transport to keep the transport from dropping when the frame is lifted se...

Page 26: ...ck when the rod moves in the cylinder barrel 7 By raising and lowering the back of the frame the transport uprights can be moved until the rod end of the cylinder can be pinned to the transport Once t...

Page 27: ...idle unsupported 12 Again using a forklift or other suitable lifting device attach the sidearm to the bridle with the 1 1 4 bolt inserted up from the bottom Do not tighten at this time Swing the sidea...

Page 28: ...te and the bridle mast Turn the nuts on the eyebolt clockwise facing towards the back of the disk until the rear most nut contacts the pipe end of the transport arm 16 Install the levelling assembly I...

Page 29: ...pulling the disk forward lift it up and over the gang bar assembly Drop the jack and unchain from the hitch 20 Using a single strap or chain of sufficient strength wraped around the center balance po...

Page 30: ...wrapped around the gang bar at its center point of balance to lift the bar up to the frame This may require fork extensions or a boomlift Once a single bolt and nut is installed do not tighten the gan...

Page 31: ...he safety chain on the front of the hitch Install the hose holder on hitch and clamp the hoses to the holder If not already attached hitch the disk to the tractor Couple the hydraulic hoses to the tra...

Page 32: ...ug against the underside of the disk blade If necessary tilt the axle and disk blade and place a spacer eg a length of 1 X 4 wood between the nut and the floor or ground This ensures the top threaded...

Page 33: ...arts please have the Model Number and Serial Number of your disk available when ordering parts In the event the serial number plate is missing the following information can help to identify your disk...

Page 34: ...NC125 5KB502040293 5KB502040264 5KB4561006 5KB4561007 5KB125500MB8 5KB11100 Hitch Pole Side Arm 2 Fabricated Bolt 2 Spring Lock Washer 2 Hex Nut Hose Clamp Hose Holder 3 8 X 2 UNC Bolt 3 8 Nylon Lock...

Page 35: ...03 5KB4560007 5KB4560011 5KB100350B8 5KBLW100 5KBNC100 5KB11100 Bridle Bridle Pin 3 8 X 3 1 2 UNC Bolt 3 8 Nylon Lock Nut Top Control Arm Pin Cotter Pin Eye Bolt Top Transport Control Arm Leveling Con...

Page 36: ...5KBFW125 5KBLW125 5KBNC125 5KB4561004 Main Frame Models DH54xxC Main Frame Models DH55xxC and DH56xxC Transport Assembly Models DH54xxC Transport Assembly Models DH55xxC and DH56xxC Cylinder Rod End P...

Page 37: ...eq d DH5411C DH5412C DH5413C DH5414C DH5510C DH5511C DH5513C DH5514C DH5610C DH5612C DH5613C DH5615C DH5410C 5KBF40020 5KBF40022 5KBF40024 5KBF40026 5KBF50018 5KBF50020 5KBF50022 5KBF50024 5KBF60016 5...

Page 38: ...016372 5KBLW050 5KB050075B Axle 2 1 2 dia X 50 4 Blades Axle 2 1 2 dia X 63 1 2 5 Blades Axle 2 1 2 dia X 77 6 Blades Axle 2 1 2 dia X 90 1 2 7 Blades Convex End Washer Concave End Washer Hex Nut Nut...

Page 39: ...C125 5KB511016372 5KBLW050 5KB050075B Axle 2 1 2 dia X 54 1 2 4 Blades Axle 2 1 2 dia X 68 1 2 5 Blades Axle 2 1 2 dia X 82 3 4 6 Blades Convex End Washer Concave End Washer Hex Nut Nut Lock 5 8 Nylon...

Page 40: ...1018437 5KBLW050 5KB050075B Axle 2 1 2 dia X 63 4 Blades Axle 2 1 2 dia X 80 3 8 5 Blades Axle 2 1 2 dia X 98 6 Blades Convex End Washer Concave End Washer Hex Nut Nut Lock 5 8 Nylon Lock Hex Nut 5 8...

Page 41: ...Shim Bearing Cup and Cone Duo Cone Seal Seal Retainer Bearing Axial End Cap Bearing Housing 1 2 X 1 1 2 UNC Bolt 1 2 Lock Washer Wear Plate 1 2 X 3 4 UNC Bolt 1 1 2 2 2 1 1 1 6 10 1 4 2 5KB501040230...

Page 42: ...502010208 5KB502010747 5KB050150B5 5KBLW050 5KB501018437 5KB050075B 5KBFW050 Concave Flange Convex Flange 0 10 mm Gasket Shim 0 40 mm Gasket Shim Bearing Cup and Cone Duo Cone Seal Seal Retainer Beari...

Page 43: ...O Ring 90 deg Elbow Seal Kit consists of s 6 7 8 9 10 11 and 12 MJIC 3 4 16 to 3 4 16 1 1 1 1 1 1 2 1 1 1 1 1 2 5KB5004974 20 Hydraulic Cylinder 1 2 3 5 6 7 8 10 9 11 12 4 13 13 14 15 16 14 15 16 5KB...

Page 44: ...ne 5KB914697 Inner Cup 5KB912686 Hub c w Wheel Studs 5KB914696 Outer Cup 5KB910615 Outer Cone 5KB914969 Nut Washer 5KB910694 Cap Gasket 5KBVS201HP Cotter Key 5KB075800B8 Bolt 5KBLW075 Lock Washer 5KBN...

Page 45: ...8700 5KB1020039 5KBW750 Radial Truck Tire 10 Bolt Steel Wheel Valve Stem Taper Washer 1 1 1 10 Tire and Wheel Assembly Maintain tire pressure at 90 psi max 120 psi Check and adjust tire pressure when...

Page 46: ...Primary Cable Left Intermediate Cable Fits Models DH5410C DH5411C DH5412C DH5510C DH5511C DH5610C DH5612C Left Intermediate Cable Fits Models DH5413C DH5414C DH5513C DH5514C DH5613C DH5615C Right Int...

Page 47: ...514C 2 5KBDH5610C Model Logo for DH5610C 2 5KBDH5612C Model Logo for DH5612C 2 5KBDH5613C Model Logo for DH5613C 2 5KBDH5615C Model Logo for DH5615C 2 3 5KBRFLYW Yellow Reflector 6 4 5KBRFLRD Red Refl...

Page 48: ...um Grade 8 plated Two fabricated steel gang axle wrenches Hitch jack safety chain and transport stay Safety decals mounted SMV sign and Light Kit Drawbar Horsepower requirements vary with soil conditi...

Page 49: ...isture infiltration It is recommended to park with the disk in the raised position coat the exposed hydraulic cylinder rod with grease install the transport stay and relieve the hydraulic pressure Pla...

Page 50: ......

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