Keep your face away from welding fumes and gases.
Fumes and hazardous gases
-
must not be breathed in
-
must be extracted from the working area using appropriate methods.
Ensure an adequate supply of fresh air. Ensure that there is a ventilation rate of
at least 20 m³ per hour at all times.
Otherwise, a welding helmet with an air supply must be worn.
If there is any doubt about whether the extraction capacity is sufficient, the
measured toxic emission values should be compared with the permissible limit
values.
The following components are responsible, amongst other things, for the degree
of toxicity of welding fumes:
-
Metals used for the workpiece
-
Electrodes
-
Coatings
-
Cleaners, degreasers, etc.
-
Welding process used
The relevant material safety data sheets and manufacturer's specifications for
the listed components should therefore be studied carefully.
Recommendations for trade fair scenarios, risk management measures and for
identifying working conditions can be found on the European Welding Associ-
ation website under Health & Safety (https://european-welding.org).
Flammable vapours (e.g. solvent fumes) should be kept away from the arc's radi-
ation area.
Close the shielding gas cylinder valve or main gas supply if no welding is taking
place.
Danger from fly-
ing sparks
Flying sparks may cause fires or explosions.
Never weld close to flammable materials.
Flammable materials must be at least 11 metres (36 ft. 1.07 in.) away from the
arc, or alternatively covered with an approved cover.
A suitable, tested fire extinguisher must be available and ready for use.
Sparks and pieces of hot metal may also get into adjacent areas through small
gaps or openings. Take appropriate precautions to prevent any danger of injury or
fire.
Welding must not be performed in areas that are subject to fire or explosion or
near sealed tanks, vessels or pipes unless these have been prepared in accord-
ance with the relevant national and international standards.
Do not carry out welding on containers that are being or have been used to store
gases, propellants, mineral oils or similar products. Residues pose an explosive
hazard.
Risks from mains
current and
welding current
An electric shock is potentially life threatening and can be fatal.
Do not touch live parts either inside or outside the device.
11
EN
Summary of Contents for Pull
Page 2: ......
Page 21: ...System configurations 21...
Page 22: ...22...
Page 41: ...System components 41...
Page 42: ...42...
Page 56: ...OPT CAM Prepared for the camera recording option 56...
Page 67: ...Controls connections and mechan ical components 67...
Page 68: ...68...
Page 85: ...Assembling system components conventional robot 85...
Page 86: ...86...
Page 91: ...3 3 Nm 2 43 lb ft 2 6 Nm 4 43 lb ft 3 91 EN...
Page 95: ...Optimum hosep ack arrangement R R R 200 mm R 200 mm 95 EN...
Page 102: ...102...
Page 103: ...Assembling system components PAP robot 103...
Page 104: ...104...
Page 107: ...Fitting the SplitBox SB 500i R PAP Fitting the SB 500i R PAP 1 2 107 EN...
Page 110: ...4 Nm 2 95 lb ft 2 8 Nm 5 90 lb ft 3 110...
Page 112: ...11 Nm 8 11 lb ft 5 Fitting the WF Robacta Drive to the robot PAP 1 1 2 112...
Page 113: ...3 42 0411 1315 BY2 0201 4896 4 18 Nm 13 28 lb ft 5 113 EN...
Page 114: ...6 114...
Page 117: ...3 4 117 EN...
Page 118: ...118...
Page 119: ...Assembling further system com ponents 119...
Page 120: ...120...
Page 128: ...2 128...
Page 131: ...Steel inner liner 1 2 3 131 EN...
Page 134: ...Fitting the OPT i camera mount 1 2 3 4 134...
Page 137: ...5 6 Fitting the inner liner unreeling wirefeeder wire buffer 1 2 137 EN...
Page 138: ...3 4 5 Fitting the inner liner SplitBox WF 25i with in ternal inner liner 1 138...
Page 143: ...Start up 143...
Page 144: ...144...
Page 148: ...5 6 7 8 Torx 40 1 Nm 0 74 lb ft 9 10 148...
Page 150: ...5 12 mm 42 0411 0160 6 7 8 12 mm 5 Nm 3 69 lb ft 42 0411 0160 2 9 10 150...
Page 151: ...2 1 11 12 151 EN...
Page 156: ...156...
Page 157: ...Troubleshooting maintenance and disposal 157...
Page 158: ...158...
Page 168: ...3 4 Inserting the inner liner 1 2 3 4 168...
Page 173: ...Removing the CrashBox PAP from the robot 1 BY2 0201 4896 2 3 4 5 1 6 173 EN...
Page 175: ...Technical data 175...
Page 176: ...176...
Page 181: ...Triggering torques and weight distance diagram 181 EN...
Page 188: ...The product conforms to the requirements of the IEC 60974 7 standard ED Duty cycle 188...
Page 195: ...195 EN...