Observe the information on the coolant safety data sheet when handling coolant.
The coolant safety data sheet may be obtained from your service centre or down-
loaded from the manufacturer's website.
Use only suitable load-carrying equipment supplied by the manufacturer when
transporting devices by crane.
-
Hook chains or ropes onto all suspension points provided on the load-carry-
ing equipment.
-
Chains and ropes must be at the smallest angle possible to the vertical.
-
Remove gas cylinder and wirefeeder (MIG/MAG and TIG devices).
If the wirefeeder is attached to a crane holder during welding, always use a suit-
able, insulated wirefeeder hoisting attachment (MIG/MAG and TIG devices).
If the device has a carrying strap or handle, this is intended solely for carrying by
hand. The carrying strap is not to be used if transporting with a crane, counter-
balanced lift truck or other mechanical hoist.
All lifting tackle (straps, handles, chains, etc.) used in connection with the device
or its components must be tested regularly (e.g. for mechanical damage, corro-
sion or changes caused by other environmental factors).
The testing interval and scope of testing must comply with applicable national
standards and directives as a minimum.
Odourless and colourless shielding gas may escape unnoticed if an adapter is
used for the shielding gas connection. Prior to assembly, seal the device-side
thread of the adapter for the shielding gas connection using suitable Teflon tape.
Requirement for
the shielding gas
Especially with ring lines, contaminated shielding gas can cause damage to
equipment and reduce welding quality.
Meet the following requirements regarding shielding gas quality:
-
Solid particle size < 40
µ
m
-
Pressure condensation point < -20 °C
-
Max. oil content < 25 mg/m³
Use filters if necessary.
Danger from
shielding gas cyl-
inders
Shielding gas cylinders contain gas under pressure and can explode if damaged.
As the shielding gas cylinders are part of the welding equipment, they must be
handled with the greatest of care.
Protect shielding gas cylinders containing compressed gas from excessive heat,
mechanical impact, slag, naked flames, sparks and arcs.
Mount the shielding gas cylinders vertically and secure according to instructions
to prevent them falling over.
Keep the shielding gas cylinders well away from any welding or other electrical
circuits.
Never hang a welding torch on a shielding gas cylinder.
Never touch a shielding gas cylinder with an electrode.
Risk of explosion - never attempt to weld a pressurised shielding gas cylinder.
Only use shielding gas cylinders suitable for the application in hand, along with
the correct and appropriate accessories (regulator, hoses and fittings). Only use
shielding gas cylinders and accessories that are in good condition.
15
EN
Summary of Contents for Pull
Page 2: ......
Page 21: ...System configurations 21...
Page 22: ...22...
Page 41: ...System components 41...
Page 42: ...42...
Page 56: ...OPT CAM Prepared for the camera recording option 56...
Page 67: ...Controls connections and mechan ical components 67...
Page 68: ...68...
Page 85: ...Assembling system components conventional robot 85...
Page 86: ...86...
Page 91: ...3 3 Nm 2 43 lb ft 2 6 Nm 4 43 lb ft 3 91 EN...
Page 95: ...Optimum hosep ack arrangement R R R 200 mm R 200 mm 95 EN...
Page 102: ...102...
Page 103: ...Assembling system components PAP robot 103...
Page 104: ...104...
Page 107: ...Fitting the SplitBox SB 500i R PAP Fitting the SB 500i R PAP 1 2 107 EN...
Page 110: ...4 Nm 2 95 lb ft 2 8 Nm 5 90 lb ft 3 110...
Page 112: ...11 Nm 8 11 lb ft 5 Fitting the WF Robacta Drive to the robot PAP 1 1 2 112...
Page 113: ...3 42 0411 1315 BY2 0201 4896 4 18 Nm 13 28 lb ft 5 113 EN...
Page 114: ...6 114...
Page 117: ...3 4 117 EN...
Page 118: ...118...
Page 119: ...Assembling further system com ponents 119...
Page 120: ...120...
Page 128: ...2 128...
Page 131: ...Steel inner liner 1 2 3 131 EN...
Page 134: ...Fitting the OPT i camera mount 1 2 3 4 134...
Page 137: ...5 6 Fitting the inner liner unreeling wirefeeder wire buffer 1 2 137 EN...
Page 138: ...3 4 5 Fitting the inner liner SplitBox WF 25i with in ternal inner liner 1 138...
Page 143: ...Start up 143...
Page 144: ...144...
Page 148: ...5 6 7 8 Torx 40 1 Nm 0 74 lb ft 9 10 148...
Page 150: ...5 12 mm 42 0411 0160 6 7 8 12 mm 5 Nm 3 69 lb ft 42 0411 0160 2 9 10 150...
Page 151: ...2 1 11 12 151 EN...
Page 156: ...156...
Page 157: ...Troubleshooting maintenance and disposal 157...
Page 158: ...158...
Page 168: ...3 4 Inserting the inner liner 1 2 3 4 168...
Page 173: ...Removing the CrashBox PAP from the robot 1 BY2 0201 4896 2 3 4 5 1 6 173 EN...
Page 175: ...Technical data 175...
Page 176: ...176...
Page 181: ...Triggering torques and weight distance diagram 181 EN...
Page 188: ...The product conforms to the requirements of the IEC 60974 7 standard ED Duty cycle 188...
Page 195: ...195 EN...