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Fromm P328 Service Manual Download Page 6

 1-5

1.2.2 Electric schematic Semi Automatic ELS.1082 

1.2.3 Connecting plan Semi Automatic

18VDC

red

-

+

red

2

1

UB

M3

2
1

3

red

blue

1

2

(-)
(+)

M2

U

V

W

yellow

violett

brown

Hall3
Hall2

Hall1

GND
+5V

5
4
3
2

1

M1

2
1

black

red

(+)

(-)

optional Fan

black

black

black

DC

DP

2

1

HA

M

Manual / 1/2 Auto

P32.8150

N51.1127

P32.0213

P32.0228 (optional) 

P33.2155

N51.2194

red

red

black

blue

red

blue

black

red

P32.8148

Purchase at Allstrap (866) 779-2673

Summary of Contents for P328

Page 1: ...SERVICE MANUAL BATTERY POWERED PLASTIC STRAPPING TOOL MODEL P328 M HA P328 A A P328 sen fm MAS 02 16 Manual for authorized dealers and service points Purchase at Allstrap 866 779 2673...

Page 2: ...of wearing parts 5 MANUAL P328 A A Technical Data Chart of Types Exchange of wearing parts 6 SERVICE MANUAL P329 M HA P329 A A 7 DRAWINGS P329 M HA P329 A A 8 SPARE PARTS LISTS P329 M HA P329 A A Type...

Page 3: ...ENANCE AND CONTROL 1 8 1 4 1 Procedure 1 8 1 4 2 Troubleshooting 1 9 1 4 3 Battery test 1 11 1 4 4 Checklist 1 11 1 4 5 Lubrication rules 1 11 1 4 6 Glueing rules 1 12 1 4 7 Assembly information 1 13...

Page 4: ...1 5 Suspension When working stationary the strapping tool can be suspended at a spring loaded balancer by using a suspension bracket For working in normal position a stiff suspension bracket with scr...

Page 5: ...vable with each strap They depend on following factors Hardness of the package the maximum tension force values are achievable with hard packages Elongation and creep properties of the plastic strap t...

Page 6: ...M3 2 1 3 red blue 1 2 M2 U V W yellow violett brown Hall3 Hall2 Hall1 GND 5V 5 4 3 2 1 M1 2 1 black red optional Fan black black black DC DP 2 1 HA M Manual 1 2 Auto P32 8150 N51 1127 P32 0213 P32 02...

Page 7: ...3 red blue 1 2 M2 U V W yellow violett brown Hall3 Hall2 Hall1 GND 5V 5 4 3 2 1 M1 2 1 black red A A Auto Auto 1 C 4 N0 optional Fan black black black DC DP P32 8154 N51 1127 P32 0213 P32 0228 optiona...

Page 8: ...32 8172 P32 8173 P32 8173 P32 8174 P32 8176 P32 8176 P32 8177 P32 8177 Tensioning wheel P35 3203 P35 3202 P35 3203 P35 3203 P35 3202 P35 3203 P35 3202 P35 3203 Gripper P32 8109 P32 8112 P32 8109 P32 8...

Page 9: ...elding unit by using compressed air Never use any hard tools like a wire brush or a screw driver for cleaning Carry out a test strapping and check following Insertion of the strap Strap feed and strap...

Page 10: ...8128 is not meshing with P32 8130 because spring N2 5296 is defective or parts are dirty Replace spring N2 5296 clean dirty parts Faulty tensioning wheel or tensioning wheel is assembled reversed Corr...

Page 11: ...defective Replace Gear motor Toothed belt N4 3236 or Toothed belt pulley P32 8122 is worn Replace Toothed belt or Toothed belt pulley Defective gear bearing Replace bearing Tool badly cuts the strap...

Page 12: ...anual P328 Cutting of the upper strap Welding time adjustment see operation manual P328 Seal quality see operation manual P328 Function of the LED display see operation manual P328 Correct type label...

Page 13: ...5 N2 2145 P32 8128 N1 2188 P32 0205 P32 8131 P32 2016 N3 1159 The Bearing N3 1159 has to be glued into the gear wheel P32 2016 with LOCTITE 603 The parallel pins N21 2145 have to be glued into the gea...

Page 14: ...ite 222 P32 8159 N2 2119 The parallel pin N2 2119 has to be glued into the end cover P32 8159 with Loctite 603 P32 8108 Grippers One sided sealed bearings N3 1172 in the tensioning wheel The sealed si...

Page 15: ...at the front side of the free wheelings Position of the joint from slide bearings Pay attention to the position of the joint from the slide bearing N31 3115 see drawing N3 4509 P32 8134 P32 8138 N3 45...

Page 16: ...Mount the dowel pin N21 2140 in the shown position N3 3150 position joint 12 N2 2119 P32 8159 position joint 3 X N21 2145 P32 8131 N3 3172 P32 8131 press in measure parallel pin N2 2119 into end cove...

Page 17: ...ach the fan with the supplied screws N1 7221 Plug in the connector on the shown place of the circuit board Put in the motor and connect it Take care that the colours of the connecting cables are confo...

Page 18: ...he cables Wrong laid cables can be damaged during assembly of the device To avoid this the cables have to be laid in the appropriate cable guides like shown in the pictures P328 M HA Purchase at Allst...

Page 19: ...1 18 P328 A A View without motor Purchase at Allstrap 866 779 2673...

Page 20: ...rbances In order to avoid this the plugs must always be fully inserted into the sockets and have to be greased with Nyogel 760G m a x 4 5 N51 2199 P33 2127 right wrong burned If defective plugs have t...

Page 21: ...pring ring 1 N3 1702 Ball 6 N3 4509 Free wheeling 2 N3 4520 Free wheeling 1 N51 1127 Gear motor 1 N51 2194 Insertation part 1 P32 0200 Body 1 P32 0213 Electric motor 1 P32 0215 16 Circuit board 1 P32...

Page 22: ...eckup 80 000 new new new Description Cutter Tensioning wheel Gripper Welding stop gripper Welding gripper Bolt Needle free wheeling at Motor P32 0213 Motor Gear motor Rocker Body Fan Optional Security...

Page 23: ...F6 Commercial arbor N2 2126 P32 8131 N72 3225 F6 Pressure pad N2 2126 P32 8131 N7 3244 F7 Arbor N3 3172 P32 8131 N71 3235 F8 F10 Arbor N3 4520 P32 8138 N3 4509 P32 8139 N72 3222 F8 F12 F13 Arbor N3 45...

Page 24: ...have to be pressed in Additional a retainer N7 3215 is necessary Part Disassembly Assembly N3 2347 P32 1024 F1 P32 8126 N3 1178 F2 N7 5108 N7 3215 N71 3240 N71 3241 N71 3239 P32 1024 N3 2347 The seal...

Page 25: ...bly N72 3230 N71 3241 N3 4509 P32 8134 N72 3229 Pay attention to the assembling direction see assembly information N71 3250 P32 8159 N3 3150 N71 3248 Pay attention to the direction of the joint see as...

Page 26: ...25 Arbor N2 2126 P32 8131 press in measure 20 mm N71 3250 N7 3244 N3 3172 P32 8131 Pay attention to the direction of the joint see assembly information N72 3222 N72 3223 P32 8138 N3 4520 N71 3235 Pay...

Page 27: ...N31 1163 F11 Part Disassembly Assembly N72 3224 N72 3214 P32 8138 N31 1151 N71 3235 N72 3220 P32 8139 N3 4509 Pay attention to the assembling direction see assembly information N71 3286 N72 3231 N72 3...

Page 28: ...Disassembly Assembly N72 3222 N72 3232 P32 8137 P32 8101 See also glueing rules and Assembly information N72 3222 N72 3233 N71 3237 N31 3115 P32 8101 Pay attention to the direction of the joint see a...

Page 29: ...4 Part Assembly P32 8128 N2 2145 F15 Part Disassembly Assembly N72 3234 N71 3244 P32 8115 N3 1134 P32 1022 N71 3243 N72 3235 P32 8128 N2 2145 See also glueing rules Attention Different hole spacings P...

Page 30: ...el 10 pcs 1 9 1 Ordering manuals When converting tools make sure that the used manual has still validity If tools change their item number because of the conversion see chart of types the adequate man...

Page 31: ...05 13 mm 0 65 1 05 mm 026 041 43 2453 P328 15 5 0 40 0 64 15 5 mm 0 40 0 64 mm 016 025 43 2454 P328 15 5 0 65 1 05 15 5 mm 0 65 1 05 mm 026 041 43 2461 P328 16 0 40 0 64 16 mm 5 8 0 40 0 64 mm 016 025...

Page 32: ...4 N1 1911 P32 8118 N1 1928 N1 6504 P32 8158 N44 9122 N1 1973 N1 1943 N2 4902 2 P35 3203 03 P32 0222 N2 2147 N3 1185 P32 0207 P32 0201 17 1 Mobilux EP2 2 Molykote BR 2 plus 3 Loctite 603 4 Loctite 222...

Page 33: ...3216 N2 2193 N1 1553 P32 0203 P32 0200 1 P32 8121 N2 2187 P32 8120 P32 8106 P35 0146 N2 1121 N2 2110 N21 2140 P32 0201 17 P32 8122 N2 5237 1 Mobilux EP2 2 Molykote BR 2 plus 3 Loctite 603 4 Loctite 22...

Page 34: ...5139 1 N21 5219 P31 1124 1 P32 8125 3 P32 8137 N21 2144 P32 1022 P33 0204 P32 0207 P32 8132 2 N2 2142 P32 2012 6 P32 1024 P32 0144 P32 0206 P32 0205 P32 0204 P32 0208 P32 0209 N2 2180 4 N1 2188 2 N2...

Page 35: ...ex Alltime SL2 6 Kl ber Isoflex NBU 15 7 1 Nm 8 Orientation P32 0201 17 P32 2009 P33 2155 9 NyoGel 760G N31 1151 P32 8105 96 N1 7211 N1 7207 7 N1 1934 7 N1 1972 N5 2702 N3 2362 2 N1 6305 N31 1118 8 N3...

Page 36: ...7 P32 0201 17 1 PT SCREW 3 X 40 C20 N1 7211 P32 0201 17 8 PT SCREW 3 X 20 C19 N1 7222 P32 0201 17 1 PT SCREW 2 2 X 5 B21 N2 1118 P32 0201 17 2 SECURITY RING 6 B9 N2 1121 1 SECURITY RING 5 B12 N2 1121...

Page 37: ...31 1118 P32 0201 17 2 BALL BEARING 10 X 19 X 5 B22 N31 1120 P32 0201 17 1 BALL BEARING 4 X 11 X 4 C22 N31 1120 P32 0205 1 BALL BEARING 4 X 11 X 4 C14 N31 1151 P32 0201 17 1 BALL BEARING 17 X 30 X 7 D2...

Page 38: ...P32 8101 P32 0200 1 BODY C7 P32 8103 P32 0201 17 1 MOTOR HOUSING A22 P32 8106 1 STEEL INSERT D9 P32 8107 1 WELDING STOP GRIPPER C10 P32 8108 1 HOLDER C3 P32 8115 P32 0202 1 PINION A14 P32 8116 P32 02...

Page 39: ...BUTTON C20 P33 2127 N51 1111 3 SHRINKABLE HOSE C22 P33 2145 P32 0201 17 1 DISK B21 P33 2155 P32 0201 17 1 DOWEL C22 P35 0146 1 PUSHER C12 P35 3104 P32 0205 3 IDLER GEAR C13 P35 3201 3 IDLER GEAR B4 P...

Page 40: ...179 1 GUIDE CASE B11 P32 8181 1 GUIDE PIN D12 P32 8182 1 GUIDE PIN D12 P35 3203 1 TENSIONING WHEEL C4 P35 3214 1 CUTTER C11 43 2423 01 P328 12 7 0 40 0 64 P328 0001 01 18 02 16 Item No in group Pcs De...

Page 41: ...CASE B11 P32 8183 1 GUIDE PIN D12 P32 8191 1 GUIDE PIN D12 P35 3203 1 TENSIONING WHEEL C4 P35 3214 1 CUTTER C11 43 2432 01 P328 13 0 65 1 05 P328 0001 01 18 02 16 Item No in group Pcs Description Dim...

Page 42: ...1 GUIDE PIN D12 P32 8198 1 INSERTATION PART D9 P35 3202 1 TENSIONING WHEEL C4 P35 3214 1 CUTTER C11 P35 3215 1 GUIDE CASE B11 43 2454 01 P328 15 5 0 65 1 05 P328 0001 01 18 02 16 Item No in group Pcs...

Page 43: ...5 3202 1 TENSIONING WHEEL C4 P35 3214 1 CUTTER C11 P35 3215 1 GUIDE CASE B11 P35 3216 1 GUIDE PIN D12 P35 3217 1 GUIDE PIN D12 43 2462 01 P328 16 0 65 1 05 P328 0001 01 18 02 16 Item No in group Pcs D...

Page 44: ...D12 P32 8196 P32 0217 1 MOTOR HOUSING B19 P35 3203 1 TENSIONING WHEEL C4 P35 3214 1 CUTTER C11 43 2623 01 P328 12 7 0 40 0 64 A P328 0002 01 18 02 16 Item No in group Pcs Description Dimension Field N...

Page 45: ...8191 1 GUIDE PIN D12 P32 8196 P32 0217 1 MOTOR HOUSING B19 P35 3203 1 TENSIONING WHEEL C4 P35 3214 1 CUTTER C11 43 2632 01 P328 13 0 65 1 05 A P328 0002 01 18 02 16 Item No in group Pcs Description D...

Page 46: ...MOTOR HOUSING B19 P32 8198 1 INSERTATION PART D9 P35 3202 1 TENSIONING WHEEL C4 P35 3214 1 CUTTER C11 P35 3215 1 GUIDE CASE B11 43 2654 01 P328 15 5 0 65 1 05 A P328 0002 01 18 02 16 Item No in group...

Page 47: ...35 3202 1 TENSIONING WHEEL C4 P35 3214 1 CUTTER C11 P35 3215 1 GUIDE CASE B11 P35 3216 1 GUIDE PIN D12 P35 3217 1 GUIDE PIN D12 43 2662 01 P328 16 0 65 1 05 A P328 0002 01 18 02 16 Item No in group Pc...

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