
1-9
1.4.2 Troubleshooting
Ensure before each tool repair that the battery is charged and
the tool’s specific strap is used
SYMPTOM
CAUSE
REMEDY
Tool doesn’t work at all
Battery is empty or defective
Charge or replace battery
Contact problems caused by a broken
battery housing
Replace battery
Contact problems caused by a
damaged insertation part N51.2194 or
damaged motor housings P32.8103
and P32.8105/96
Replace insertation part or
motor housing
Contact problem of the internal wires
Check contacts and fix them if
required or change defective parts
Defective circuit board
Replace circuit board
Tool doesn’t tension
Tensioning wheel is dirty or worn
Clean tensioning wheel or replace it,
don’t use any hard objects for this
(see operation manual P328)
P32.8128 is not meshing with
P32.8130 because spring N2.5296 is
defective or parts are dirty
Replace spring N2.5296,
clean dirty parts
Faulty tensioning wheel or tensioning
wheel is assembled reversed
Correct assembling
(see operation manual P328)
Grippers are dirty, worn or wrongly
assembled
Replace grippers, clean them or
assemble correct,
don’t use any hard objects for this
(see operation manual P328)
Gearing parts from the tensioning gear
are defective
Check tensioning gear and replace
defective parts
Defective circuit board
Replace circuit board
Defective gear bearings
Replace bearings
Needle free wheeling N3.4509 in gear
wheel P32.8139 or N3.4520 in conical
gear wheel P32.8138 assembled
reversed or defective
Assemble the needle free wheeling
correct or replace it
Tensioning wheel turns
back immediately after the
tensioning cycle
Defective needle free wheeling
N3.4509 in P32.8134
Check parts and replace if necessary
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