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FS4.1333-Manual-32.11XX.XXX.V04-EN08_R2.doc

FROMM

website: www.fromm-stretch.com

MACHINE MAKE

– UP

CARRIAGE

16.8667

Carriage 0 / Mechanical film-core tension. For pre-stretched film

16.8660

Carriage 1 / Mechanical film-core tension

<01-05-2013 Version 01-02-03

16.8660

Carriage 1 / Mechanical film-core tension

>01-05-2013 Version 04

16.8661

Carriage 2 / Mechanical break-roll tension

16.8663

Carriage 4 / Magnetically brake system

VARIATION

16.8670

Gearbox fixed position

16.8671

Gearbox with shock-absorber

OPTIONS

16.8280

Ramp turntable Ø1.500mm, length 1.494mm, Height 71,5mm, 1.000kg*

16.8211

Ramp turntable Ø1.650mm, length 1.550mm, Height 71,5mm, 1.250kg*

16.8212

Ramp turntable Ø1.650mm, length 1.550mm, height 71,5mm, 2.000kg*

16.8214

Ramp turntable Ø1.800mm, length 1.550mm, height 71,5mm, 2.000kg*

16.8216

Ramp turntable Ø1.650mm, length 1.850mm, height 71,5mm, 2.000kg*

16.8218

Ramp turntable Ø1.800mm, length 1.850mm, height 71,5mm, 2.000kg*

16.8221

Ramp turntable Ø2.200mm, length 1.850mm, height 71,5mm, 2.000kg*

N5.2638

Standard photocell for black film

N5.2651

Special photocell for black goods

*NOTE!!
Ramps KG refers to maximal loading capacity on the ramp

Summary of Contents for FS31 Series

Page 1: ...is manual or parts of it in any way or any form without written permission of the author 2017 website www fromm stretch com 1 FROMM SEMI AUTOMATIC Stretch Wrapping Machine Series FS31x FS4 1333 V04 Ma...

Page 2: ...or forwarded to one of our service hubs in the area for which the service request has been done Obviously you can also take a direct contact with the supplier of your machine The MANUFACTURER decline...

Page 3: ...o a un manejo incorrecto FR Attention Lisez imp rativement le mode d emploi avant l installation la mise en service Vous vous prot gerez ainsi et viterez des d t riorations sur votre appareil GR IT At...

Page 4: ...ATING PANEL 16 8601 OP1 Operating panel 1 TURNTABLE 16 8610 Turntable diameter 1 500mm 1 350kg 16 8611 Turntable diameter 1 650mm 2 000kg 16 8612 Turntable diameter 1 800mm 2 000kg 16 8613 Turntable d...

Page 5: ...cally brake system VARIATION 16 8670 Gearbox fixed position 16 8671 Gearbox with shock absorber OPTIONS 16 8280 Ramp turntable 1 500mm length 1 494mm Height 71 5mm 1 000kg 16 8211 Ramp turntable 1 650...

Page 6: ...the costs of packaging and is easier on the environment Available pre stretch depends on the model Refer to chapter for the technical data which describes the installation in detail and for the comple...

Page 7: ...f assessing possible risks Only personnel trained for the purpose may operate the machine Use the emergency stop to halt the machine immediately Only trained electricians may perform electrical work o...

Page 8: ...ill only make the machine ready for operation when the electrical main connection satisfies the standards applicable in the country of delivery The supplier will do the training of the operating perso...

Page 9: ...the power is On Or Joystick D Main switch E Film tension regulator film carriage C4 F Crush proof guard G Crush guard security D Main switch The main supply 1x230V is switched on and off with the mai...

Page 10: ...sh proof guard interlocked by means of 4 micro switches Any time underlying foreign matter comes into contact with the guard it inverts the film carriage s motion and causes the turntable to stop in p...

Page 11: ...lso have to be adapted Touching the electrical equipment will hazard your personal safety Persons who carry out changes in or adaptations function operation or principles to the machine are fully resp...

Page 12: ...duction number of manufacturer Voltage Supply voltage Power Used power Fuse 10 Amp Year of manufacture Year in which the machine has been built by manufacturer Besides the CE mark has been placed on t...

Page 13: ...non aggressive Electrical Power supply 1 x 230 V 50 60Hz Control voltage 24 VAC Motor turntable 0 55kW Motor film carriage 0 22kW Installed power 1 kW Protection class IP 54 Pallet goods Pallet dimen...

Page 14: ...ter diameter of spool Max 250mm 9 84 Film width Max 500mm 19 69 Colors Bottom unit mast Blue RAL 5010 Turntable disk Yellow RAL 1021 Chassis film carriage Yellow RAL 1021 Control cabinet Grey RAL 7032...

Page 15: ...8_R2 doc FROMM it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author 2017 website www fromm stretch com 15 DIMENSIONS Refer to the LAY...

Page 16: ...04 EN08_R2 doc It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author 2017 website www fromm stretch com 16 DIMENSIONS Refer to the LAY...

Page 17: ...17 EXPLANATION OF PICTOGRAMS ATTENTION FOR EVERYTHING IS VALID IF APPLIED WARNINGS Fig 1 Figure 1 DANGER High voltage present Fig 2 Figure 2 Danger Sign Fig 3 Figure 3 Risk of crushing one s hands Fig...

Page 18: ...OF PICTOGRAMS Fig 8 Figure 8 Do not use bare flames and do not smoke Fig 9 Figure 9 Don t access the area while the machine is working Fig 10 Figure 10 Don t remove the SAFETY DEVICES Fig 11 Figure 1...

Page 19: ...F PICTOGRAMS Fig 15 Figure 15 Very important guidelines that must strictly be complied with Otherwise machine operators could be at risk the consequence of which would be the voiding of any form of wa...

Page 20: ...manual or parts of it in any way or any form without written permission of the author 2017 website www fromm stretch com 20 MAIN COMPONENTS The installation as delivered consists of the following par...

Page 21: ...means of the mechanical equipment driven by the operator in charge since the size of the machine may prevent a clear view during the various phases of the handling operations Depending on weight dime...

Page 22: ...be removed avoiding jerks and dangerous cambers 1 2 Following measures have to be taken for transport and storage of the machine One has to take care for a suitable storage environment respectively p...

Page 23: ...ectly Temperature For safety make sure the machine is operating at ambient temperature in the range 5 C to 30 C lf other values are measured contact the Authorized Technical Service with utmost urgenc...

Page 24: ...pping requirements the shaft 1 is usually shipped horizontally and bears on a support that has been specifically set up for it Consequently the shaft must be re positioned when the machine is installe...

Page 25: ...the MAIN SWITCH Fig 1 Fig 1 2 Check the functionality of the EMERGENCY SWITCH Fig 1 Fig 1 3 Check the functionality of the SAFETY PROTECTION of the carriage Fig 1 2 3 Fig 1 16 8660 Fig 1 16 8661 Fig...

Page 26: ...heck the functionality of the PHOTOCELL Fig 1 2 3 Fig 1 N5 2635 Fig 2 16 8660 Fig 3 16 8661 7 Check the functionality of the BRAKE SYSTEM CARRIAGE 0 16 8667 Fig 1 2 Fig 1 Fig 2 8 Check the functionali...

Page 27: ...CARRIAGE 2 16 8661 Fig 1 2 3 16 8661 Fig 1 Break 2 released Black roll is free 16 8661 Fig 2 Break 2 closed Black roll is blocked 16 8661 Fig 3 Turn knob 3 clockwise Plus MORE film tension Turn knob...

Page 28: ...llet and carriage Fig 1a The more grip clutch the metal disk will have on the black roller Fig 2a 13 Check the functionality of the safety device horse shoe 16 86xx Fig 1 Fig 1 Fig 2 Place a product o...

Page 29: ...eset button Wait 5 seconds and than make the first rotation in manual mode If the turntable rotates follow procedure below After installation or maintenance of the machine follow procedure below to ch...

Page 30: ...ng on the machine press RESET E3 INVERTER ERROR 3x beep pause E4 CLAMP PROTECTION 4x beep pause E5 TABLE SAFETY DEVICE 5x beep pause ES SERVICE BY FROMM ENGINEER REQUESTED ALARM RESET Clear the fault...

Page 31: ...o operate after this period has been elapsed RESET MACHINE The automatic program of the wrapping machine is interrupted and a failure indication will be displayed on the console when the emergency sto...

Page 32: ...the machine will stop immediate Jog table keep button pressed for the manual movement of the turntable From software version 1 1 Press button shortly and switch from AUTOMATIC to MANUAL program Carria...

Page 33: ...only start to operate after this period has been elapsed N B The automatic wrapping cycle is only started if the start conditions are fulfilled A failure indication is displayed if not all start cond...

Page 34: ...le the turntable keeps turning it will halt automatically at the top to apply the pre selected top wraps After this the carriage will go downwards again After reaching the switch for the carriage ZERO...

Page 35: ...tton ALARMS ES SERVICE REQUIRED Problem suggestion Possible solution The machine doesn t started after been switched off for a while In the display a message ES will be shown After approx 1 minute the...

Page 36: ...en applying a differential cling film with the cling on the inside of the film when unwinding the film from the film reel Arrows on the outside of the rol means CO CLING OUTSIDE The film has to be gui...

Page 37: ...form without written permission of the author 2017 website www fromm stretch com 37 INSERTING THE FILM CHANGING FILM CARRIAGE 1 16 8660 V02 OUT OF PRODUCTION Step 1 Step 2 Step 3 CHANGING FILM CARRIA...

Page 38: ...preventive maintenance This means that the various parts of the installation have to be monitored on a weekly monthly semi annually or annually schedule The operational lifetime is influenced by the...

Page 39: ...s has to be documented in the maintenance booklet Machines counters and the maintenance responsible engineers has to be filled out Including date of maintenance Every additional special maintenance ha...

Page 40: ...636 MEROPA 680 3 TONNA T68 MACCURAT 68 FEBIS K 68 EP220 VACTA 4 WAX LUBRI CANT X68 4 ALVANIA R ENERGREASE L2 BEACON 2 MOBILUX 2 MULTIFAK EP2 5 TELLUS 46 HPL 46 NUTCO H46 DTE 26 RANDO HD46 6 TORCULA 32...

Page 41: ...l Viale del Lavoro 21 37013 Caprino Veronese VR ITALY Tel 39 045 205 7300 Fax 39 045 205 7373 P IVA IT 04146150232 www fromm stretch com info fromm stretch com MANIFACTURER FROMM SLOVAKIA a s Priemyse...

Page 42: ...del Lavoro 21 IT 37013 Caprino V se VR ITALY Declares under its responsibility that the product Model FS31x Machine type Serial no Description Semi automatic wrapping machine using stretch film has be...

Page 43: ...e as well as from using strapping stretch film qualities not recommended by FROMM c deficiencies resulting from improper repair work made by the customer d deficiencies resulting from lack or improper...

Page 44: ...r Date Engineer 61 600 rounds or ONE year Service Maintenance executed Machine counter Date Engineer 61 600 rounds or ONE year Service Maintenance executed Machine counter Date Engineer 61 600 rounds...

Page 45: ...r Date Engineer 61 600 rounds or ONE year Service Maintenance executed Machine counter Date Engineer 61 600 rounds or ONE year Service Maintenance executed Machine counter Date Engineer 61 600 rounds...

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