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Fritzmeier Isaria 6.01, Operating And Maintenance Manual

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FRITZMEIER Umwelttechnik GmbH & Co. KG                                     V1.6

ISARIA

®

Safety

2.6

Safety equipment

Safety equipment ensures that no accidents or material damage occurs in order to protect 

personnel and product.

The operator must ensure that

- Trained personnel regularly check all safety equipment

- Any faults detected on the safety equipment are rectified immediately

- ISARIA

® 

is secured against restarting if not all safety equipment is present and ready for operation

2.7

Mechanical and electrical safety equipment

ISARIA

® 

is equipped with the following safety equipment:

11

Stop for transport 

position 

The stop secures and stabilises the retracted side arms.

12

Power supply

Interruptible power supply. ISARIA

®

 must be disconnected from 

the power supply when transporting it on public roadways.

105

Material used for 

attachment

Connection to the console to which the ISARIA

®

 is attached. See 

3.3.1 Attaching the main frame to the vehicle attachment

- 4x screws similar to DIN6921 with locked toothed structure 

M12x30-8.8

11

11

12

105

Fig. 5 

Summary of Contents for Isaria 6.01

Page 1: ...Version V1 6 27 September 2018 ISARIA Mechanics Operating and maintenance manual ...

Page 2: ...pating in traffic 9 2 4 5 Risks from obstructed vision 9 2 5 Workplace 9 2 6 Safety equipment 10 2 7 Mechanical and electrical safety equipment 10 2 8 Warnings stickers 11 3 COMMISSIONING ASSEMBLY 12 3 1 Attaching the device to a vehicle 12 3 1 1 Attachment height 13 3 1 2 Installation situation light conditions 13 3 1 3 Attaching the terminal attachment console 13 3 1 4 Attaching the three point ...

Page 3: ... GmbH Co KG V1 6 3 29 ISARIA 5 MAINTENANCE 26 5 1 Mechanical maintenance 26 5 2 Maintenance intervals 26 5 3 Cleaning 26 6 TECHNICAL DATA 27 6 1 Tightening torques for the screws 27 7 DISPOSAL 28 8 DECLARATION OF CONFORMITY 29 ...

Page 4: ...account When processing a job geographical data recorded by the GPS receiver Global Positioning System is assigned to the current measurement values and saved All measuring data can be exported to a removable storage medium in various formats shape txt csv The yield data for the field can be used when calculating the amount of fertilizer The sensors the GPS receiver and the motor control communica...

Page 5: ... result in material damage NOTE technical information that requires special attention 1 2 3 Scope of delivery Work step List 1 A Legend number for component on figure Bold text Structure note Button Button text selection e g list or text box to operate the software touch screen user interface 1 ISARIA pre assembled in transport case 2 Terminal with bracket to attach to the vehicle and ISARIA opera...

Page 6: ...ont loader bump protection 12x DIN933 M10x45 8 8 screws 4x DIN933 M12x35 8 8 screws 20x DIN125 A10 5 washers 12x DIN125 A13 washers 12x DIN985 VM10 self locking nuts 4x DIN985 VM12 self locking nuts 4x screws similar to DIN6921 with locked toothed structure M12x30 8 8 215 Three point console for attachment to the front weight 4x screws similar to DIN6921 with locked toothed structure M12x30 8 8 4x...

Page 7: ...blies and operating elements 7 Side arm 8 Sensor 9 Main frame with 2 motors side arm movement Integrated GPS Socket for power supply cable 2 Terminal 10 Power LED 18 Serial interface 19 ON OFF switch 20 2x USB interfaces 21 SD card reader 22 Power supply connection Fig 3 Fig 4 ...

Page 8: ...he respective activities Aware of and comply with relevant technical regulations and safety guidelines The operator decides on the required qualifications for Operating personnel Maintenance personnel Repair personnel The operator must ensure that only commissioned personnel work with ISARIA Personnel to be trained taught instructed or personnel currently undergoing general professional training m...

Page 9: ...o high centre of gravity If ISARIA is switched off while ready for operation side arms retracted upwards it may tilt easily due to its high centre of gravity To ensure safe storage we recommend taking appropriate measures such as placing the device near a wall while simultaneously securing the device against tilting over 2 4 4 Risks during driving and participating in traffic For driving in partic...

Page 10: ...quipment is present and ready for operation 2 7 Mechanical and electrical safety equipment ISARIA is equipped with the following safety equipment 11 Stop for transport position The stop secures and stabilises the retracted side arms 12 Power supply Interruptible power supply ISARIA must be disconnected from the power supply when transporting it on public roadways 105 Material used for attachment C...

Page 11: ...fect legible and recognisable condition Warnings stickers Fig 7 risk of crushing Size 13 Stop transport position 25mm 13 1 Joint side arm visible when side arm is lowered 25mm 13 2 Joint side arm visible when side arm retracted 50 mm 13 3 Stop transport position on both sides of the stop 25mm 13 4 Joint side arm on both sides of the side arm 50 mm Attachment of warnings on other side as mirror ima...

Page 12: ...hment devices Attachment devices protruding more than 400 mm beyond the illuminated surfaces of the marker or tail lights must be fitted with marker lights tail lights and reflectors Art 53b Sec 1 StVZO German Highway Code and must be marked towards the front and back using parking warning plates foils or plates in compliance with DIN 11030 edition dated September 1994 Risks from obstructed vision...

Page 13: ... range under the sensors must not be lit with spotlights of this type 3 1 3 Attaching the terminal attachment console Tools required Socket wrench ratchet wrench Socket wrench inserts 17 mm and 19 mm Punch and hammer Drill 5 mm and 10 mm drill bit Spirit level Park the vehicle on an even surface and secure against rolling Attach a lateral profile 99 to the front loader bump protection 16 of the ve...

Page 14: ... extent tightening torques 6 1 page 27 Material used for attachment 4x DIN933 M12x45 8 8 screws 8x DIN125 A13 washers 4x DIN985 VM12 self locking nuts Drill holes in lateral profile 99 front loader bump protection 16 and clamping plates 101 at this height 103 on each side d 10 mm Apply bolted connections 17 tightening torque 6 1 page 27 Material used for attachment 4x DIN933 M10x35 8 8 screws 8x D...

Page 15: ...aching the main frame Attaching the three point attachment console to the fast coupler Tools required 2x engineer s wrench 19mm Hex key 8mm Place the three point attachment console 3 onto the fast coupler Secure pawl 132 of the fast coupler using a locking plate 129 for this purpose Undo the locking screw 133 Fasten the adjusting screw 128 until the locking plate is slightly pressed against the pa...

Page 16: ...uts 215 to the front weight by connecting the pins of the front weight to the attach ball sleeves 95 using the safety pins Put the console holder 217 on both struts 215 Screw the console holder 217 screws 221 washers 222 nuts 220 and the struts 215 together such that the console bracket is as level as possible Material used for attachment 4x DIN931 M12x80 8 8 A screws 4x DIN125 13 140HV A washers ...

Page 17: ...the front weight to the vehicle Screw the console 225 screws 224 washers 223 nuts 226 and the console bracket 217 together Ensure the console is positioned as close to the vehicle as possible Ensure that the ISARIA which is attached later cannot collide with vehicle parts Material used for attachment 4x DIN931 M12x35 8 8 screws 8x DIN125 13 140HV A washers 4x DIN985 M12 hexagonal nuts 21 217 225 2...

Page 18: ...the pre assembled components can be positioned safely and safeguarded against cracks Remove ISARIA from the transport case The box of accessories is not shown Open the transport case labelled open here Pull the transport lock 153 upwards and lift out the main frame 9 Unscrew the transport locks 154 and pull the first side arm 7 upwards Pull the transport locks 155 upwards and remove the second sid...

Page 19: ...n of travel Park the vehicle on even ground and secure against rolling Place the main frame 1 on the console already fitted to the vehicle 3 4 or 215 centring pins 218 and secure Secure the fixing straps 176 on the main frame evenly using the screws 105 tightening torque 6 1 page 27 Material used for attachment 4x screws similar to DIN6921 with locked toothed structure M12x30 8 8 Note The figure d...

Page 20: ... to the main body 9 to allow the side arms 7 to be assigned The connection is made using the swivel axis 160 Attachment to the main frame Attach the side arm 7 appropriate to the attachment position digit 161 to the main body 9 For this purpose proceed as follows Connect the side arm 7 to the main body 9 using the swivel axis 160 Secure the swivel axis 160 using a fixing screw 165 Insert the washe...

Page 21: ...ustments on both side arms as follows Person 1 push the sensor downwards against the pneumatic spring Person 2 mount the end of the Bowden cable 165 in the bracket 166 Person 1 release the sensor slowly Securing the lifting cylinder The assembly material is supplied fixed to the side arm Attach both lifting cylinders 168 to the corresponding opening 171 on the side arm using the bolts 167 Ensure t...

Page 22: ... connection side arm 1 Route the sensor cable 176 under the swivel axis 160 Route the plug in connection from the main frame 174 through the opening in the bracket 166 Join screw the plug in connections 173 and 174 together and clip into the brackets 172 Fig 26 Simplified illustration Fig 27 Simplified illustration ...

Page 23: ...nection from the sensor 173 through the opening 177 in the bracket 166 Join screw the plug in connections 173 and 174 together and clip into the brackets 172 Attach the sensor 176 to the swivel axis 160 using the cable tie 175 In doing so ensure that the cable cannot become damaged near the bracket 166 when extending and retracting the side arm Fig 28 Simplified illustration Fig 29 Simplified illu...

Page 24: ...he cab This facilitates operating ISARIA Connect the power supply cable to ISARIA main frame and connect to the vehicle s on board power socket 3 5 Attaching the terminal Attach the terminal bracket including terminal to the pin 106 3 6 Establishing the power supply to the terminal Connect the power supply cable to the terminal and connect to the on board power socket ISARIA is ready for operation...

Page 25: ...wing the four star knob screws 163 and removing the cover upwards Undo the the emergency key lock 226 Abb 34 on the motor control bracket two butterfly nuts Unscrew the fixing screws 228 from the linear actuator Turn the axle of the motor using the emergency key re retract until the side arm is in the required position Screw the fixing screws back in 163 223 Fig 32 228 Fig 33 Fig 34 ...

Page 26: ...n the inside of the main frame are not directly exposed to the water To ensure that the pre greased inner tubes of the linear actuators side arm drive motors remain greased only clean them if the piston rod is completely retracted transport position Before each run Ensure that ISARIA has been firmly attached Check all attachment parts are complete and correctly positioned and fastened Regularly Cl...

Page 27: ...A Terminal power consumption 60 Watt Protection class IP65 Supply line 6m 2x2 5mm H07RN F Plug connection on vehicle 2x on board power socket Interfaces Bluetooth RS232 SD card Data formats export IMD TXT SHP CSV Data import yield potential map yield data Requirements for connection on the vehicle Vehicle attachment Three point linkage or front loader bumper protection Power supply terminal On boa...

Page 28: ...st be disassembled by trained personnel It must be disposed of in an environmentally compatible way Electrotechnical components must not be disposed of in household waste 2002 96 EC WEEE The operator is obliged to return batteries and rechargeable batteries to certified disposal companies ...

Page 29: ...ipment of machines Part 1 General requirements DIN EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 DIN EN ISO 13849 1 2008 Safety of machinery Safety related parts of control systems Part 1 General principles for design The following technical standards and specifications were applied DIN EN 61508 1 2010 Functional safety of ele...

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