Friedrich Hazardgard SH15L30-A Service & Parts Manual Download Page 8

8

LOW AMBIENT BYPASS VALVE 

(Figure 9)

The  HazardGard  unit  is  designed  to  operate  at  low 
outside ambient temperatures.  This is accomplished by 
the use of a bypass valve installed in the refrigeration 
circuit.  The valve is connected between the discharge 
line at the compressor and the suction process tube.  
The valve responds to suction pressure which, when 
reduced in the system, causes the valve to open and 
bypass hot gas from the high pressure side to the low 
pressure side of the system.  The hot gas entering the 
compressor mixes with the cool gas returned through 
the suction line, thus increasing the suction pressure.  
The valve is preset to open when the suction pressure 
reaches 50 psig.  This pressure setting cannot be 
altered.  The system can be operated at outdoor 
temperatures  as  low  as  45°

 

F before the evaporator 

coil will begin to accumulate frost.

To determine if the valve operates, block the return air 
to the evaporator coil.  Turn on the unit and touch the 
tube at the bypass valve outlet which connects to the 
suction process tube.  When the low side pressure 
reaches approximately 50 psig, the valve will begin 
to  open  and  the  tube  will  get  hot.    This  method  will 
determine if the valve is responding to the suction 
pressure change.

FIGURE 9  
LOW AMBIENT Bypass 
VALVE

EQUIPMENT REQUIRED:

1. Voltmeter

2. Ammeter

3. Ohmmeter

4.  E.P.A Approved Refrigerant Recovery System

5.  Vacuum Pump (capable of 200 microns or less  
 vacuum).

6. Acetylene 

Welder

7.  Electronic Halogen Leak Detector (G.E. Type  
 

H-6 or equivalent).

8.  Accurate refrigerant charge measuring device  
 such 

as:

 

a.  Balance Scales - 1/2 oz. accuracy

 

b.  Charging Board - 1/2 oz. accuracy

9.  High Pressure Gauge - (0-400 lbs.)

10. Low Pressure Gauge - (30" - 150 lbs.)

11.  Vacuum Gauge - (0-1000 microns)

EQUIPMENT MUST BE CAPABLE OF:

1.  Recovering CFC’s as low as 5%.

2.  Evacuation from both the high side and low side 

of the system simultaneously.

3.  Introducing refrigerant charge into the high side of 

the system.

4.  Accurately weighing the refrigerant charge actually 

introduced into the system.

5.  Facilities for flowing nitrogen through the 

refrigeration tubing during all brazing processes.

SEALED REFRIGERATION SYSTEM 
REPAIRS

Summary of Contents for Hazardgard SH15L30-A

Page 1: ...SH15L30 A SH20L30 A SH20L50 A HG SVC PRTS 05 4 05 Service Parts Manual Room Air Conditioners 50 60 Hz Models 2005...

Page 2: ...ontrol Switch 6 Run Capacitor 6 Thermostat 6 Low Ambient Bypass Valve 8 Sealed Refrigeration System Repairs 8 Hermetic Component Replacement 9 Special Procedure in the case of Compressor Motor Burn Ou...

Page 3: ...del Dimensions Inches Window Width Inches Thru The Wall Finished Hole Inches Circuit Rating Breaker or T D Fuse Weight Lbs Height Width Depth Overall Depth Hood to Louvers Minimum Extension Into Room...

Page 4: ...to high temperatures caused by 1 A locked rotor 2 Excessive running amps 3 High discharge temperature 4 Low refrigerant charge FIGURE 1 INTERNAL OVERLOAD LINE BREAK INTERNAL OVERLOAD OHMMETER FIGURE 2...

Page 5: ...side pressure B Above normal low side pressure C Low temperature difference across the coil The compressor valves are faulty replace the compressor GROUND TEST Use an ohmmeter set on its highest scale...

Page 6: ...in relation to the evaporator see Figure 8 FIGURE 8 SENSING BULB LOCATION CAPACITOR TEST 1 Remove the capacitor from the unit 2 Check for visual damage such as bulges cracks or leaks 3 For dual rated...

Page 7: ...n in this manual for additional information on thermostat testing TEST Remove the wires from the thermostat Turn the thermostat to its coldest position Check to see if there is continuity between the...

Page 8: ...t the bypass valve outlet which connects to the suction process tube When the low side pressure reaches approximately 50 psig the valve will begin to open and the tube will get hot This method will de...

Page 9: ...th processing as outlined under hermetic component replacement HERMETIC COMPONENT REPLACEMENT The following procedure applies when replacing components in the sealed refrigeration circuit or repairing...

Page 10: ...y into the low side The introduction of liquid into the low side without the use of a capillary tube will cause damage to the discharge valve of the rotary compressor ROTARY COMPRESSOR SPECIAL TROUBLE...

Page 11: ...ive fan motor Test and replace if inoperative COMPRESSOR RUNS CONTINUALLY DOES NOT CYCLE OFF Excessive heat load Test cooling performance of unit Unit undersized Restriction in line Check for partiall...

Page 12: ...OR DOES NOT START FAN MOTOR RUNS Thermostat contacts not closing Check continuity of thermostat at coldest setting Jump contacts if compressor runs replace thermostat Low voltage supply Check for name...

Page 13: ...blade and blower wheel clearance Compressor vibrating Check for deteriorated compressor grommets or missing mounting parts Loose cabinet parts improperly mounted components tubing rubbing Adjust and t...

Page 14: ...14 WIRING DIAGRAM MODELS SH15L30 A SH20L30 A SH20L50 A...

Page 15: ...15 HAZARDGARD CABINET PARTS...

Page 16: ...16 HAZARDGARD CHASSIS PARTS...

Page 17: ...399 RELAY SOLID STATE 61108800 2 2 2 399 6 THERMOSTAT 61825502 1 1 1 120 7 CAPACITOR 20 7 5 440 V 61080546 1 1 1 150 7 CAPACITOR 25 7 5 440 V 61080547 1 1 1 150 HARNESS WIRE COMP 61821308 1 1 1 399 R...

Page 18: ...1 772 LATCH INTAKE GRILLE 61989000 2 2 2 752 FILTER AIR 60865808 1 754 FILTER AIR 60865809 1 1 754 HOLDER FILTER 61823000 2 2 2 756 8 HOLDER THERMOSTAT 61829800 1 1 1 999 25 FAN MOTOR MOUNT 61802500 1...

Page 19: ...19...

Page 20: ...actory Certi ed Parts FRIEDRICH AIR CONDITIONING CO Post Office Box 1540 San Antonio Texas 78295 1540 4200 N Pan Am Expressway San Antonio Texas 78218 5212 210 357 4400 FAX 210 357 4480 www friedrich...

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