3. After all refrigerant has been recovered, disconnect
suction and discharge lines from the compressor and
remove compressor. Be certain to have both suction
and discharge process tubes open to atmosphere.
4. Carefully pour a small amount of oil from the suction
stub of the defective compressor into a clean
container.
9. Evacuate the system with a good vacuum pump capable
of a final vacuum of 200 microns or less. The system
should be evacuated through both liquid line and suction
line gauge ports. While the unit is being evacuated, seal
all openings on the defective compressor. Compressor
manufacturers will void warranties on units received not
properly sealed. Do not distort the manufacturers tube
connections.
10. Recharge the system with the correct amount of
refrigerant. The proper refrigerant charge will be
found on the unit rating plate. The use of an accurate
measuring device, such as a charging cylinder,
electronic scales or similar device is necessary.
5. Using an acid test kit (one shot or conventional kit), test
the oil for acid content according to the instructions
with the kit.
6. If any evidence of a burnout is found, no matter how
slight, the system will need to be cleaned up following
proper procedures.
7. Install the replacement compressor.
8. Pressurize with a combination of R-410A and nitrogen
and leak test all connections with an electronic or
Halide leak detector. Recover refrigerant and repair
any leaks found.
Repeat Step 8 to insure no more leaks are present.
The use of nitrogen requires a pressure
regulator. Follow all safety procedures and
wear protective safety clothing etc.
Failure to follow proper safety procedures
result in serious injury or death.
WARNING
EXPLOSION HAZARD
Proper safety procedures must be followed,
and proper protective clothing must be worn
when working with liquid refrigerant.
Failure to follow these procedures could
result in minor to moderate injury.
CAUTION
FREEZE HAZARD
20
ELECTRIC SHOCK HAZARD
WARNING
Turn off electric power before service or
installation.
Failure to do so may result in personal injury,
or death.
Sealed Refrigeration System contains refrigerant
and oil under high pressure.
Proper safety procedures must be followed,
and proper protective clothing must be worn
when working with refrigerants.
Failure to follow these procedures could
result in serious injury or death.
WARNING
HIGH PRESSURE HAZARD
The use of nitrogen requires a pressure
regulator. Follow all safety procedures and
wear protective safety clothing etc.
Failure to follow proper safety procedures
result in serious injury or death.
WARNING
EXPLOSION HAZARD
1.
2.
3.
4.
5.
Recover all refrigerant and oil from the system.
Remove compressor, capillary tube and filter drier
from the system.
Flush evaporator condenser and all connecting
tubing with dry nitrogen or equivalent. Use approved
flushing agent to remove all contamination from
system. Inspect suction and discharge line for
carbon deposits. Remove and clean if necessary.
Ensure all acid is neutralized.
Reassemble the system, including new drier strainer
and capillary tube.
Proceed with step 8-10 on previous section.
SPECIAL PROCEDURE IN THE CASE OF MOTOR
COMPRESSOR BURNOUT
