background image

12

13

CONTROLLER HARNESS

SEAT  POST

MANUAL  GEAR  LEVER

BODY  SHROUD

SHOCK  ABSORBER

BATTERY

POWER  CONNECTOR

MAIN  CABLE

BREAKER

MOTOR / GEAR  BOX

POWER  MODULE

transmitters may cause unintended movement of your electrically-powered mobility vehicle due to 
EMI. Exercise caution when using any of these items while operating your mobility vehicle and avoid 
coming into close proximity of radio and TV stations.

          WARNING! 

The addition of accessories or components to the electrically-powered mobility 

vehicle can increase the susceptibility of the vehicle to EMI. Do not modify your power chair in any 
way not authorized by Freerider.

            

WARNING! 

The electrically-powered mobility vehicle itself can disturb the performance of 

other electrical devices located nearby, such as alarm systems.

NOTE:

 For further information on EMI/RFI, contact your Authorized Freerider Agent. If unintended 

motion or brake release occurs, turn your power chair off as soon as it is safe to do so. Contact your 
Authorized Freerider Agent to report the incident.

GETTING TO KNOW YOUR POWER CHAIR

THE FR-168W POWER CHAIR

The FR-168W Power Chair has two main assemblies:
The seat assembly and the power base assembly. See figure 4. Typically, the seat assembly includes 
the seat, armrests, and joystick. The power base external assembly includes body shroud, two drive 
wheels, two rear caster wheels, two front anti-tip wheels, front rigging, and wiring harnesses. (See 
figure 4).

1

2

3

7

6

5

4

8

SEAT ASSEMBLY

      1.SEAT

      2.ARMRESTS

      3.JOYSTICK

POWER BASE ASSEMBLY

      4.DRIVE WHEEL

      5.ANTI-TIP WHEEL

      6.FRONT RIGGING

      7.BODY SHROUD

      8.CASTER WHEEL  

Figure 5.FR-168W Power base external parts.

The power base internal assembly:

The power base internal assembly includes two motor/gear box assemblies, batteries, breaker, main 
cable, power module, power connector. (See figure 6).Figure 6.FR-168W Power base internal parts

Figure 6.FR-168W Power base internal parts.

 Figure 4.FR-168W Power chair.

Summary of Contents for FR168W

Page 1: ...FR168W USERS INSTRUCTION MANUAL USERS INSTRUCTION MANUAL ...

Page 2: ...components with safety comfort and styling in mind We are confident that these design features will make your daily activities easier Once you understand how to safely operate and care for your power chair it should give you years of trouble free operation and service Read and follow all instructions warnings and notes in this manual before attempting to operate your power chair for the first time...

Page 3: ... unless an attendant is present to help stabilize the chair Failure to heed could result in the power chair tipping over RULES OF SAFE USE MANDATORY Do not operate your new power chair for the first time without completely reading and understanding this user s instruction manual Your power chair is a state of the art life enhancement device designed to increase mobility Freerider provides an exten...

Page 4: ... recognizes that there will be times when you will encounter other surface types For this reason your power chair is designed to perform admirably on packed soil grass and gravel Feel free to use your power chair safely on lawns and in park areas Avoid driving on uneven terrain and or soft surfaces Avoid tall grass that can entangle the running gear Avoid loosely packed gravel and sand Do not use ...

Page 5: ... not remain seated in your power chair while traveling in a motor vehicle The power chair should be stowed in the trunk of a car or in the back of a truck or van with batteries removed and properly secured In addition all removable power chair parts including the armrests seat front riggings controller and shrouds should be removed and or properly secured during motor vehicle transport WARNING Do ...

Page 6: ...from the power chair and personal injury WARNING The controller and controller bracket are non load bearing items in your power chair Do not use the controller or controller bracket for weight bearing purposes such as transfers Such use may cause damage to these components resulting in a fall from the power chair and personal injury WARNING Avoid putting all of your weight on the front riggings Su...

Page 7: ... unintended motion or brake release occurs turn your power chair off as soon as it is safe to do so Contact your Authorized Freerider Agent to report the incident GETTING TO KNOW YOUR POWER CHAIR THE FR 168W POWER CHAIR The FR 168W Power Chair has two main assemblies The seat assembly and the power base assembly See figure 4 Typically the seat assembly includes the seat armrests and joystick The p...

Page 8: ...xes and maneuver the chair manually WARNING Do not use the power chair while the drive motors are disengaged Do not disengage the drive motors when the power chair is on an incline or decline as the unit could roll on its own Only engage the freewheel mode when on a level surface WARNING It is important to remember that when your power chair is in freewheel mode the braking system is disengaged To...

Page 9: ... 11 Figure 11 Install the seat Figure 10 Link up the power connector and main cable Figure 12 Release the seat lever then swivel the seat forward Figure 13 Install the seat 4 Pull the seat lever and keep it up then swivel the seat forward See figure 12 5 Unhitch the seat lever See figure 13 6 Armrest Right Left assembly See figure 14 ...

Page 10: ...ys Figure 14 Armrest assembly Figure 16 Controller connects Figure 17 To tie the controller harness safely Figure 15 Controller assembly Armrest Right Armrest Left WARNING Do not pick up the seat frame by the armrests They are free to pivot and you may lose control of the seat if they do so 7 Controller Joystick assembly See figure 15 8 Connect the controller harness to the power base and joystick...

Page 11: ...tments to suit your specific requirements Do not change your seating configuration without first contacting Freerider Mobility Products or your Authorized Freerider Agent WARNING Remove the occupant from the power chair before making any adjustments SEAT HEIGHT ADJUSTMENT You can change the seat height to one of two positions in 1 2 in 3 cm increments To change the seat height 1 Turn off the power...

Page 12: ...ent pipe See figure 22 2 Raise or lower the armrest to the desired height 3 Tighten the knob to secure the height adjustment pipe ARMREST WIDTH ADJUSTMENT You can change each armrest s width independently of the other To change the armrest width 1 Loosen the knob which is fastened on the pipe See figure 23 2 Slide the armrests in or out to the desired width 3 Tighten the knob to secure the armrest...

Page 13: ...ing MANDATORY Make sure the positioning belt is properly secured to the power chair and is adjusted for operator comfort before each use MANDATORY Inspect the positioning belt for loose or damaged parts before each use of the power chair If you discover a problem contact your authorized agent for maintenance and repair Figure 27 Positioning belt adjustment BATTERIES AND CHARGING BATTERIES AND CHAR...

Page 14: ...conditions before use indoors Refer to the manual supplied with the battery charger for more information To charge the batteries using the off board charger 1 Position the front of your power chair next to a standard electrical outlet See figure 28 2 Be certain the controller power is turned off and the freewheel levers are in drive mode See figure 8 3 Plug the off board charger into the off board...

Page 15: ...romptly shipped with a full charge During shipping the batteries encounter temperature extremes that may influence initial performance Heat robs the charge from the battery and cold slows the power available and extends the time needed to recharge the battery just as with a car battery It might take a few days for the temperature of the battery to stabilize and adjust to its new ambient temperatur...

Page 16: ...l components frequently for signs of corrosion and replace as necessary Daily Checks 1 With the controller turned off check the joystick Make sure it is not bent or damaged and that it returns to the neutral position when you release it Check the rubber boot around the base of the joystick for damage Visually inspect the boot Do not handle or try to repair it 2 Visually inspect the controller harn...

Page 17: ...r chair is not in freewheel mode before performing this procedure WARNING When changing a tire remove only the center lug nut and washer then remove the wheel If any further disassembly is required deflate the tire completely or it may explode Follow these easy steps for a quick and safe repair for both pneumatic and solid tires 1 Turn off the power to the controller 2 Make sure that the power cha...

Page 18: ...1 Check the harness connections Make sure they are tight 2 Check the circuit breaker Reset it if necessary 3 Check the battery connections If the above conditions prove normal you can load test the batteries with a battery load tester These testers are available at automotive parts stores Disconnect both batteries before load testing and follow the directions that come with the load tester If eith...

Page 19: ... Se rvice agent will also benefit from a documented record and this book should accompany the Scooter when service or repair work is carried out The service agent will complete this section and return the book to you SERVICE HISTORY DETAILS OF WORK CARRIED OUT DEALER STAMP DETAILS OF WORK CARRIED OUT DEALER STAMP DETAILS OF WORK CARRIED OUT DEALER STAMP DETAILS OF WORK CARRIED OUT DEALER STAMP Fig...

Page 20: ...s book should accompany the Scooter when service or repair work is carried out The service agent will complete this section and return the book to you agent will also benefit from a documented record and this book should accompany the Scooter when service or repair work is carried out The service agent will complete this section and return the book to you SERVICE HISTORY SERVICE HISTORY DETAILS OF...

Page 21: ... R FREEIDER CORP Head Quarter and Kaohsiung Facility No 22 Bengong 5th Rd Gangshan Dist Kaohsiung City 820 Taiwan R O C Tel 886 7 6223093 Fax 886 7 6230373 Email sales freerider com tw http www freerider com tw http www lugglescooter com tw 2011 V1 PL90 2000 ...

Reviews: