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to optimize your power chair’s performance by charging the batteries safely, quickly, and easily. The 
battery charger is only functional when the charger power cord is plugged into an electrical outlet.

          PROHIBITED!

 Removal of earthing can create electrical hazard. If necessary, properly install an 

approved 3-pronged adapter to an electrical outlet having 2- pronged plug access.

         PROHIBITED!

 Never use an extension cord to plug in your battery charger. Plug the charger 

directly into a properly wired standard electrical outlet.

          PROHIBITED!

 Do not allow unsupervised children to play near the power chair while the 

batteries are charging. Freerider recommends that you do not charge the batteries while the power 
chair is occupied.

           MANDATORY!

 Read the battery charging instructions in this manual and in the manual supplied 

with the battery charger before charging the batteries.

           WARNING!

 Explosive gases may be generated while charging the batteries. Keep the power 

chair and battery charger away from sources of ignition such as flames or sparks and provide adequate 
ventilation when charging the batteries.

           WARNING!

 You must recharge your power chair’s batteries with the supplied off- board 

battery charger. Do not use an automotive-type battery charger.

            WARNING!

 Inspect the battery charger, wiring, and connectors for damage before each use. 

Contact your Authorized Freerider Agent if damage is found.

              

WARNING!

 Do not attempt to open the battery charger case. If the battery charger does not 

appear to be working correctly, contact your Authorized Freerider Agent.

             WARNING! 

If the battery charger is equipped with cooling slots, then do not attempt to insert 

objects through these slots.

             WARNING!

 If your battery charger has not been tested and approved for outdoor use, then 

do not expose it to adverse or extreme weather conditions. If the battery charger is exposed to adverse 
or extreme weather conditions, then it must be allowed to adjust to the difference in environmental 
conditions before use indoors. Refer to the manual supplied with the battery charger for more 
information.

To charge the batteries using the off-board charger:

1. Position the front of your power chair next to a standard electrical outlet. (See figure 28).

2. Be certain the controller power is turned off and the freewheel levers are in drive mode.
    (See figure 8).
3. Plug the off-board charger into the off-board charger/programming socket on the controller.
    (See figure 28).
4. Plug the off-board charger into the electrical outlet.
5. When the batteries are fully charged, unplug the off-board charger from the electrical outlet  
    and then from the controller.

Figure 28.Battery charging.

NOTE: 

The LED lights on the charger indicate different charger conditions at various times: charger 

power on, charging in progress, and charging complete. Refer to the manual supplied with the charger 
for a complete explanation of these indicators.

BATTERY BREAK-IN

To break in new batteries for maximum efficiency:

1. Fully recharge any new battery prior to its initial use. This brings the battery up to about 90% 
  of its peak performance level.
2. Operate your power chair throughout the house and yard. Move slowly at first, and do not  
  travel too far until you become accustomed to the controls and break in the batteries.
3. Give the batteries another full charge of 8 to 14 hours and operate your power chair again. 
  The batteries will now perform at over 90% of their potential.
4. After four or five charging cycles, the batteries will top off at 100% charge and last for an 
  extended period.

FREQUENTLY ASKED QUESTIONS (FAQs)

How does the charger work?

The battery charger takes the standard electrical outlet voltage of 120 VAC (alternating current) and 
converts it to 24 VDC (direct current). The power chair batteries use direct current to run your power 
chair. When the battery voltage is low, the charger works harder to charge the battery. As the battery 
voltage approaches full charge, the charger doesn’t work as hard to complete the charging cycle. When 
the battery is fully charged, the amperage from the charger is nearly at zero. This is how the charger 
maintains a charge but does not overcharge the battery.

Summary of Contents for FR168W

Page 1: ...FR168W USERS INSTRUCTION MANUAL USERS INSTRUCTION MANUAL ...

Page 2: ...components with safety comfort and styling in mind We are confident that these design features will make your daily activities easier Once you understand how to safely operate and care for your power chair it should give you years of trouble free operation and service Read and follow all instructions warnings and notes in this manual before attempting to operate your power chair for the first time...

Page 3: ... unless an attendant is present to help stabilize the chair Failure to heed could result in the power chair tipping over RULES OF SAFE USE MANDATORY Do not operate your new power chair for the first time without completely reading and understanding this user s instruction manual Your power chair is a state of the art life enhancement device designed to increase mobility Freerider provides an exten...

Page 4: ... recognizes that there will be times when you will encounter other surface types For this reason your power chair is designed to perform admirably on packed soil grass and gravel Feel free to use your power chair safely on lawns and in park areas Avoid driving on uneven terrain and or soft surfaces Avoid tall grass that can entangle the running gear Avoid loosely packed gravel and sand Do not use ...

Page 5: ... not remain seated in your power chair while traveling in a motor vehicle The power chair should be stowed in the trunk of a car or in the back of a truck or van with batteries removed and properly secured In addition all removable power chair parts including the armrests seat front riggings controller and shrouds should be removed and or properly secured during motor vehicle transport WARNING Do ...

Page 6: ...from the power chair and personal injury WARNING The controller and controller bracket are non load bearing items in your power chair Do not use the controller or controller bracket for weight bearing purposes such as transfers Such use may cause damage to these components resulting in a fall from the power chair and personal injury WARNING Avoid putting all of your weight on the front riggings Su...

Page 7: ... unintended motion or brake release occurs turn your power chair off as soon as it is safe to do so Contact your Authorized Freerider Agent to report the incident GETTING TO KNOW YOUR POWER CHAIR THE FR 168W POWER CHAIR The FR 168W Power Chair has two main assemblies The seat assembly and the power base assembly See figure 4 Typically the seat assembly includes the seat armrests and joystick The p...

Page 8: ...xes and maneuver the chair manually WARNING Do not use the power chair while the drive motors are disengaged Do not disengage the drive motors when the power chair is on an incline or decline as the unit could roll on its own Only engage the freewheel mode when on a level surface WARNING It is important to remember that when your power chair is in freewheel mode the braking system is disengaged To...

Page 9: ... 11 Figure 11 Install the seat Figure 10 Link up the power connector and main cable Figure 12 Release the seat lever then swivel the seat forward Figure 13 Install the seat 4 Pull the seat lever and keep it up then swivel the seat forward See figure 12 5 Unhitch the seat lever See figure 13 6 Armrest Right Left assembly See figure 14 ...

Page 10: ...ys Figure 14 Armrest assembly Figure 16 Controller connects Figure 17 To tie the controller harness safely Figure 15 Controller assembly Armrest Right Armrest Left WARNING Do not pick up the seat frame by the armrests They are free to pivot and you may lose control of the seat if they do so 7 Controller Joystick assembly See figure 15 8 Connect the controller harness to the power base and joystick...

Page 11: ...tments to suit your specific requirements Do not change your seating configuration without first contacting Freerider Mobility Products or your Authorized Freerider Agent WARNING Remove the occupant from the power chair before making any adjustments SEAT HEIGHT ADJUSTMENT You can change the seat height to one of two positions in 1 2 in 3 cm increments To change the seat height 1 Turn off the power...

Page 12: ...ent pipe See figure 22 2 Raise or lower the armrest to the desired height 3 Tighten the knob to secure the height adjustment pipe ARMREST WIDTH ADJUSTMENT You can change each armrest s width independently of the other To change the armrest width 1 Loosen the knob which is fastened on the pipe See figure 23 2 Slide the armrests in or out to the desired width 3 Tighten the knob to secure the armrest...

Page 13: ...ing MANDATORY Make sure the positioning belt is properly secured to the power chair and is adjusted for operator comfort before each use MANDATORY Inspect the positioning belt for loose or damaged parts before each use of the power chair If you discover a problem contact your authorized agent for maintenance and repair Figure 27 Positioning belt adjustment BATTERIES AND CHARGING BATTERIES AND CHAR...

Page 14: ...conditions before use indoors Refer to the manual supplied with the battery charger for more information To charge the batteries using the off board charger 1 Position the front of your power chair next to a standard electrical outlet See figure 28 2 Be certain the controller power is turned off and the freewheel levers are in drive mode See figure 8 3 Plug the off board charger into the off board...

Page 15: ...romptly shipped with a full charge During shipping the batteries encounter temperature extremes that may influence initial performance Heat robs the charge from the battery and cold slows the power available and extends the time needed to recharge the battery just as with a car battery It might take a few days for the temperature of the battery to stabilize and adjust to its new ambient temperatur...

Page 16: ...l components frequently for signs of corrosion and replace as necessary Daily Checks 1 With the controller turned off check the joystick Make sure it is not bent or damaged and that it returns to the neutral position when you release it Check the rubber boot around the base of the joystick for damage Visually inspect the boot Do not handle or try to repair it 2 Visually inspect the controller harn...

Page 17: ...r chair is not in freewheel mode before performing this procedure WARNING When changing a tire remove only the center lug nut and washer then remove the wheel If any further disassembly is required deflate the tire completely or it may explode Follow these easy steps for a quick and safe repair for both pneumatic and solid tires 1 Turn off the power to the controller 2 Make sure that the power cha...

Page 18: ...1 Check the harness connections Make sure they are tight 2 Check the circuit breaker Reset it if necessary 3 Check the battery connections If the above conditions prove normal you can load test the batteries with a battery load tester These testers are available at automotive parts stores Disconnect both batteries before load testing and follow the directions that come with the load tester If eith...

Page 19: ... Se rvice agent will also benefit from a documented record and this book should accompany the Scooter when service or repair work is carried out The service agent will complete this section and return the book to you SERVICE HISTORY DETAILS OF WORK CARRIED OUT DEALER STAMP DETAILS OF WORK CARRIED OUT DEALER STAMP DETAILS OF WORK CARRIED OUT DEALER STAMP DETAILS OF WORK CARRIED OUT DEALER STAMP Fig...

Page 20: ...s book should accompany the Scooter when service or repair work is carried out The service agent will complete this section and return the book to you agent will also benefit from a documented record and this book should accompany the Scooter when service or repair work is carried out The service agent will complete this section and return the book to you SERVICE HISTORY SERVICE HISTORY DETAILS OF...

Page 21: ... R FREEIDER CORP Head Quarter and Kaohsiung Facility No 22 Bengong 5th Rd Gangshan Dist Kaohsiung City 820 Taiwan R O C Tel 886 7 6223093 Fax 886 7 6230373 Email sales freerider com tw http www freerider com tw http www lugglescooter com tw 2011 V1 PL90 2000 ...

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