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FPT F4HFA615A*D001 Series, Use And Maintenance

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FPT F4HFA615A*D001 Series Use And Maintenance Download Page 35

34

EXTRAORDINARY MAINTENANCE - HOW TO 

PROCEED 

Adjustment of valve/rocker arm clearance 

The adjustment of the clearance between the rocker arms and the
intake and exhaust valve control rods must be strictly carried out using
an Allen wrench (1), box-end wrench (3) and a feeler gauge (2).
For details refer to the Technical Repair Manual.

The values to be checked are detailed below:
Intake valve: 0.25 ± 0.05 mm
Exhaust valve: 0.50 ± 0.05 mm

Replace the belt if it shows signs of abrasion, cracks or
tears or if it is soiled with oil or fuel.

17_062_N

14_016_N

Summary of Contents for F4HFA615A*D001 Series

Page 1: ...NGINES Publication edited by FPT Industrial S p A Via Puglia 15 10156 Torino Italia www fptindustrial com Print L31900356 05 17 USEAND MAINTENANCE USO E MANUTENZIONE UTILISATION ET ENTRETIEN BETRIEB U...

Page 2: ...allow the engine and or its fittings to perform in a certain way In some cases they will be dependent on the configuration of the commands and the set up of the generator set on which the engine is i...

Page 3: ...AND MAINTENANCE 15 Maintenance personnel 15 Accident prevention 15 Refilling 16 Maintenance schedule 19 Frequency 19 Requirements 20 Checks in period of use 21 Periodic maintenance how to proceed 26...

Page 4: ...to avoid damage to persons or property as a result of improper or incorrect behaviour The engines must only be used for the purposes indicated by the Manufacturer Any tampering modification and use o...

Page 5: ...instructions can result in the risk of serious injury Risk of serious damage to the engine the partial or total non observance of these instructions could cause serious damage to the engine and may nu...

Page 6: ...tercooler Injection type Direct high pressure pump supply and common rail system Compression ratio 17 5 1 Cooling Liquid Engine direction of rotation Anticlockwise seen from flywheel side Dry weight 5...

Page 7: ...9 Grid heater 10 Intake manifold 11 Oil filler cap NF67TE8W S550 1 Turbocharger 2 Tappet cover 3 Lifting eyelet 4 Fan 5 Alternator 6 Crankshaft pulley with damper 7 Engine oil filter 8 Turbocharger l...

Page 8: ...ey 5 Prefuel filter 6 Fuel filter 7 Crankshaft pulley with damper 8 Oil sump 9 Water pump 10 Automatic belt tensioner 11 Turbocharger NF67TE8W S550 1 Air filter 2 Air outlet pipe 3 Turbocharger lubric...

Page 9: ...k on them underline a potential danger Lifting point engine only Fuel Cap on the fuel tank if there is one Oil Cap Oil dipstick Danger of burning Expulsion of hot water under pressure Danger of burnin...

Page 10: ...ted Note the required procedures for filter cleaning are specified in the CHECKS AND MAINTENANCE section FOR PROPER USE OF THE ENGINE The running speed and power values must comply with the specificat...

Page 11: ...aforesaid interconnection unit Some indications relating to its components and functions controlled by programming commutators are reported here following F5 F1 F2 JX O N 1 2 3 4 O N 1 2 3 4 JP1 JP4...

Page 12: ...g K8 Starter control CN1 Diagnose Engine speed and accessory functions control Programming of the functions here following is possible commuting the position of the JP switches JP1 Engine speed select...

Page 13: ...12 JP3 Cold start heater relay JP4 Cold start lamp JP5 It CAN line Connected Not connected default Connected Not connected default Connected Not connected default...

Page 14: ...ice Centre Fuel circuit Avoid using the engine with small reserve of fuel in the fuel tank Thus the vapour condensation is encouraged and makes the engine more likely to inhale dirt or air resulting i...

Page 15: ...commended to operate the engine at high power for long periods CAUTION Visually check that the exhaust circuit is not obstructed or damaged to prevent the formation of noxious and harmful fumes inside...

Page 16: ...itors or antifreeze replacing or topping up lubricant hot engine oil may cause burns and scalds Only carry out these operations when the oil has dropped to a temperature of below 50 C While working in...

Page 17: ...plied by FPT Consult supplier generator set manufacturers data Only use fuels which comply with ASTM D975 or EN 590 international standards 5 The quantities shown are relative to the total capacity of...

Page 18: ...Sulphur Content Premium 10W 40 Semi Synthetic API CJ 4 ACEA E6 E9 500 ppm Cold Climate 5W 30 Synthetic API CH 4 CI 4 CJ 4 ACEA E4 E6 500 ppm Standard 15W 40 10W 30 10W 40 Mineral Semi Synthetic Semi...

Page 19: ...the paraffin resulting in the filters becoming clogged ASTM D975 or EN590 specifications distinguish different classes of diesel fuel identifying the characteristics of those best suited to low tempe...

Page 20: ...ambient condition with high dust concentration 6 Coolant according to ASTM D 6210 specification 50 mixture in water in case of concentrated product Controls in periods of use Frequency Hours Temporal...

Page 21: ...to the poles Do not use battery chargers to start the engine Disconnect the on board network battery batteries when recharging Do not paint the appliances components and electrical connectors equippin...

Page 22: ...the evaluation proceed cleaning the oil dipstick using a clean cloth with no rag grinding and put it back in its slot Draw it off again and check the level If the level is insufficient it is necessar...

Page 23: ...valid warranty to avoid inconveniences even serious during engine running Such checks are usually up to the operators and to the equipment s users Level controls and checks of any eventual leakage fro...

Page 24: ...g from the inside outwards maximum pressure 200 kPa Check the condition of the air filter before refitting it Replace it if broken or torn Check the condition of the gasket at its base Some filter sys...

Page 25: ...e belt 2 is not worn soiled with oil or fuel or showing signs of tears Otherwise replace the belt if necessary Use a inch square wrench to check the efficiency of the automatic belt tensioner 1 CAUTIO...

Page 26: ...clean properly locked and protected by vaseline Some types of battery have a single cover for all the inspection plugs To access the elements use a lever as shown in the figure ATTENTION If all the e...

Page 27: ...nscrewed the fixing screws 5 and extracted the cartridges 2 PERIODIC MAINTENANCE HOW TO PROCEED Water drainage from the fuel pre filter The high risk of refuelling with fuel that is polluted by foreig...

Page 28: ...Proceed as required by structure or location of the tank engines that operate in harsh environments and conditions and or which are supplied by drums or canisters require more care when cleaning the...

Page 29: ...1 to assist the flow of the engine lubricant oil Wait until the oil sump 2 has completely emptied then retighten the lubricant oil drain plug Proceed with the refilling operation through the hole sit...

Page 30: ...t 1 in contact with the sealing gasket 2 Moisten the sealing gasket 2 of the new filter 3 with a thin layer of engine oil Manually tighten the new filter 3 on the support 1 until it comes into contact...

Page 31: ...Given the high operating temperature of the engine suitable protective gloves should be worn The engine oil reaches very high temperatures always wear protective gloves The engine oil is highly pollut...

Page 32: ...1 in contact with the O ring seal 3 Moisten the O ring seal 3 of the new filter with engine oil Manually tighten the new filter 4 onto the support 1 until it comes into contact with the gasket Additi...

Page 33: ...ion system Eliminate the consumables and any materials in contact with them for example filters in accordance with current regulations The FPT Technical Service Network workshops are equipped for this...

Page 34: ...oner 7 by using appropriate tool and remove the auxiliary members belt 2 from alternator 6 water pump 5 fan control pulley 1 crankshaft pulley with damper 4 and fixed guide roller 3 Replace the worn b...

Page 35: ...lve control rods must be strictly carried out using an Allen wrench 1 box end wrench 3 and a feeler gauge 2 For details refer to the Technical Repair Manual The values to be checked are detailed below...

Page 36: ...ap 2 open start the engine and let it idle for approx one minute This helps to completely bleed the air contained in the cooling circuit Stop the engine and top up with more coolant if necessary When...

Page 37: ...eyelets is not permitted The engine lifting system must have a capacity and size suited to the weight and dimensions of the engine check that there is no interference between the lifting system and th...

Page 38: ...ltage of the system using a conductor provided for that purpose 5 Nebulise approximately 67 g protective oil 10 g per litre displacement into the air inlet manifold during the pressurised filling oper...

Page 39: ...ate of use Connect the air inlet tube to the air filter 5 Connect the fuel circuits to the generator set s fuel tank completing the operations as indicated in point 4 of PREPARING THE ENGINE FOR A LON...

Page 40: ...ng strategies that will allow in order to proceed in full safety The event signalled by light up of the EDC MALFUNCTION indicator on the on board control panels results in programmed limitation of pow...

Page 41: ...thout directing the jet at the person s face covering with blankets or rolling the victim on the ground Do not attempt to remove pieces of clothing that may have stuck to the skin In the case of scald...

Page 42: ...cessary In the event of bleeding keep the edges of the wound pressed together until help arrives If there is any suspicion of a fracture do not move the injured part and only move the patient if absol...

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