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fos4X Blackbird OECD MDE1117, Instructions For Use Manual

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INSTRUCTIONS FOR USE

Blackbird OECD

(6Ch, CNO)

MDE1117

Product Type

Measuring

device

Product Version

1.3.x

Document Version

5.0

Issue Date

2020-02-07

Language

en-us

INSTRUCTIONS FOR USE

Blackbird OECD

(6Ch, CNO)

MDE1117

Product Type

Measuring

device

Product Version

1.3.x

Document Version

5.0

Issue Date

2020-02-07

Language

en-us

Summary of Contents for Blackbird OECD MDE1117

Page 1: ...pe Measuring device Product Version 1 3 x Document Version 5 0 Issue Date 2020 02 07 Language en us INSTRUCTIONS FOR USE Blackbird OECD 6Ch CNO MDE1117 Product Type Measuring device Product Version 1...

Page 2: ...Violations will result in the liability for damages All rights reserved in the event of patent utility model or design registration All rights reserved fos4X is a trademark of fos4X GmbH Brand names...

Page 3: ...tion of Personnel 9 2 4 Intended Use 10 2 5 Residual Risks 10 2 5 1 Explosion Protection 10 2 5 2 Working Environment Wind Turbine 10 3 Product Description 11 3 1 Functional Description 11 3 1 1 Overv...

Page 4: ...2 Packaging 50 4 3 Unpacking 50 4 4 Packing 51 4 5 Transport 51 4 6 Storage 52 5 Installation 53 5 1 Important Safety Notes for Installation 53 5 2 Attaching the Measuring Device in the Control Cabin...

Page 5: ...leshooting CAN Sub Object 0x2001Sub1 69 9 Maintenance 71 9 1 Preventive Maintenance 71 9 2 Corrective Maintenance 71 9 2 1 Cleaning E 2000 APC Connections 71 9 2 2 Replacing the PWR Connector 72 9 2 3...

Page 6: ...afety chapter applies to the entire use of the product See Safety page 9 Safety notes at the beginning of a section apply to the entire section Safety notes before a step apply to the entire following...

Page 7: ...of an instruction List Point 1 Point 2 Enumeration with title Identification of Information page 6 Cross reference Bold Text Highlighting of particularly important information Software text Text param...

Page 8: ...Light Emmiting Diode Max Maximum MTBF Mean Time Between Failures NMT CANopen Network Management OECD Opto Electronic Converter Device PC Personal Computer SMF Single Mode Fiber SNTP Simple Network Ti...

Page 9: ...rained personnel Personnel trained in the operation and safe use of the product Qualified personnel Personnel who based on their specialist training knowledge and experience and knowledge of the relev...

Page 10: ...Residual Risks 2 5 1 Explosion Protection The product is not suitable for use in potentially explosive environments 2 5 2 Working Environment Wind Turbine The use of the product in wind turbines requi...

Page 11: ...ew TIP Number of channels depends on the variant Figure 1 Overview 1 Mounting plate 2 E 2000 connectors 3 PWR connector 4 Data interfaces The Blackbird OECD consists of the following components Mounti...

Page 12: ...tor CAN MC 1 5 3 GF 3 81 connector for the connection to a CAN network 3 1 2 Operation Up to 6 fiber Bragg grating sensors are connected via fiber optical cables to the E 2000 APC connectors of the Bl...

Page 13: ...0 01 pm Warm up time3 20 min 3 dB cut off frequency 500 Hz Internal sample synchrony 300 s External sample synchrony ETH Precision Time Protocol 300 s External sample synchrony CAN 4 1 ms 1 Standard d...

Page 14: ...Strain expert Vibration fos4Acc 1D fos4Acc 2D fos4Acc 3D Temperature fos4Temp 3 2 2 Interfaces 3 2 2 1 Ethernet Table 6 Ethernet Interface Property Value Unit Connector RJ45 Transfer rate 10 100 Mbps...

Page 15: ...annel typical 0 5 1 mW Laser Class DIN EN 60825 1 1 3 2 4 Electrical Data Table 9 Electrical Data Property Value Unit Power supply 10 28 V DC Max Power consumption 15 W Electrical connector MC 1 5 2 G...

Page 16: ...ies if the cable connections have the same or a higher protection class 3 2 6 Tested Standards and MTBF Tested Standards Table 11 Tested Standards Test Standard Shock IEC 60068 2 27 10 g in all direct...

Page 17: ...Unit Length 186 mm Height 141 mm Width 148 mm Total weight 1 6 kg Blackbird OECD without packaging Table 14 Mounting Property Value Unit Mounting 4x M6 3 2 8 Dimensions TIP Number of channels depends...

Page 18: ...3 Product Description Figure 5 Dimensions front view 18 83 MDE1117_4 10_1 3 x_5 0_Blackbird OECD_ 6Ch CNO en us fos4X 2020...

Page 19: ...3 Product Description Figure 6 Dimensions top view fos4X 2020 MDE1117_4 10_1 3 x_5 0_Blackbird OECD_ 6Ch CNO en us 19 83...

Page 20: ...e serial number CE marking RoHS marking Indication of the laser class of the product Class 1 Laser Product Power supply 12 24V Power consumption max 15W Optional Device designation KF123 Optional Cust...

Page 21: ...ion On LED is continuously on Slow flashing 1 s Fast flashing 1 s Single flash 1 s Double flash 1 s Triple flash 1 s Quadruple flash 1 s 3 4 1 2 LEDs on the PWR connector There are 2 LEDs on the PWR c...

Page 22: ...n the PWR connector STATUS LED Green Yellow Red On System healthy Measurement warning Measurement error Slow flashing Sytem auto adjust System error Fast flashing Identify System not adjusted TIP The...

Page 23: ...Identify Status is activated by a network command The blink pattern can be used to identify the Blackbird OECD System error Error in the power supply Error in the light source General system error Sy...

Page 24: ...Connector 1 Switch for terminating resistor 2 Run LED green 3 Error LED red 4 LED not in use Switch for terminating resistor The CAN connector has a 120 Ohm terminating resistor The terminating resis...

Page 25: ...Warning limit reached At least one error counter of the CAN controller has reached or exceeded the warning level Double flash Error control event A guard event NMT slave or NMT master or a heartbeat e...

Page 26: ...interface can be accessed in a web browser within the network via the IP address of the Blackbird OECD Factory setting 198 168 44 44 The web interface is available via the following interfaces Etherne...

Page 27: ...the system state CAN Status of the CAN bus Signals Informations about the measurement channels Uptime Operating time of the system System Information Informations about the system Device Type Type de...

Page 28: ...5 2 2 System State The page SYSTEM STATE consists of the following pages CAN STATE SIGNAL STATE HARDWARE STATE SYSTEM REBOOT CAN State Figure 12 CAN State 28 83 MDE1117_4 10_1 3 x_5 0_Blackbird OECD_...

Page 29: ...N Module State Status of the CAN module CAN Diagnostic Counters Counters of the CAN bus for diagnose purposes Signal State Figure 13 Signal State number of channels depends on the variant Table 25 Sig...

Page 30: ...te Informations about the CAN interface Column Content Node State Status of the CANopen node CAN Bus State Status of the CAN bus Serial number Serial number of the Blackbird OECD Software State Status...

Page 31: ...e Software Version Temp Temperature LS Number of the light source connected to the channel Table 28 Light Source States Informations about the light source Column Content Number of the light source La...

Page 32: ...ion System Reboot Figure 15 System Reboot A restart of the Blackbird OECD system can be carried out by clicking on the PERFORM SYSTEM REBOOT button 32 83 MDE1117_4 10_1 3 x_5 0_Blackbird OECD_ 6Ch CNO...

Page 33: ...ge VISUALIZATION graphically displays the wavelength curve of the connected sensors The channels can be selected by clicking on the channel at Channel Selection The current wavelengths for all channel...

Page 34: ...RD FIRMWARE UPDATE System Name Location Figure 17 System Name Location Table 29 System Name Location System name and location Section Content System Name Set name of the system System Location Set loc...

Page 35: ...k Current subnet mask Default gateway Current default gateway SNTP Informations about SNTP Enabled Displays if SNTP is on Server IP Current set SNTP server address Syslog Informations about the system...

Page 36: ...played on the CAN MODE page In CAN mode With a click on the button SWITCH TO ETHERNET MODE the Blackbird OECD is rebooted and then works in Ethernet mode In Ethernet mode With a click on the button SW...

Page 37: ...e information about the CAN bus See System State page 28 With a click on the button EDIT the editing for the following settings can be activated Bitrate CANopen Node ID Auto Operational Auto Recover F...

Page 38: ...page CAN SIGNAL SETTINGS displays the CAN settings for each channel See CANopen Objects page 43 With a click on the button EDIT the editing for the following settings can be activated Offset Scale Fa...

Page 39: ...Displays if a password is currently set for the settings Read access without password Displays if read access to the web interface is possible without password With a click on the button CHANGE OR DI...

Page 40: ...ality have the following meanings Signal Good Signal quality is good Measurements are possible without restrictions Signal Warning There are one or more warnings See Tab 32 Signal Quality page 40 Meas...

Page 41: ...ernet Interface In Ethernet mode the Blackbird OECD transmits the data in the form of UDP messages Communication takes place via IPv6 link local addresses The fos4X multicast address ff02 13c is used...

Page 42: ...ion Part 1 Cabling and connector pin assignment CiA 303 2 Recommendation Part 2 Representation of SI units and prefixes CiA 303 3 Recommendation Part 3 Indicator specification For further informatione...

Page 43: ...eset 0x81 3 5 5 1 PDOs The Blackbird OECD transmits 2 PDOs PDO1 Table 34 Mapping in PDO1 0 1 2 3 4 5 6 7 2000sub1 Channel 1 2000sub2 Channel 2 2000sub3 Channel 3 2001sub1 Status 1 PDO2 Table 35 Mappin...

Page 44: ...ID 0x0000f4f4 Product code MDE1117 Revision number Software Version major version in upper 16 bit minor version in lower 16 bit Serial number 32 bit serial number of the measuring device 0x2000 Wavele...

Page 45: ...002 No sensor detected on this channel 0x8003 Sensor temporarily unavailable for measurement light source regulates power 0x8004 Sensor or channel error 0x8005 0x800F Reserved 0x2001 Status The Blackb...

Page 46: ...bserver Error The web server is not working The web interface is not available 5 Reserved Bit reserved for future assignment 6 Reserved Bit reserved for future assignment 7 Light Source Error A light...

Page 47: ...it is incremented at each Sync frame 0x2001sub4 Status4 Table 41 Bits in 0x2001sub4 Status4 Bit Name Description 0 11 Reserved Bits reserved for future assignment 12 15 Sync counter Counter bits The c...

Page 48: ...t channel Object 0x2003 is read only Sub Objects All sub objects are 32 bit unsigned integers The sub objects contain the 20 bit fix point representation of the wavelength To calculate the wavelength...

Page 49: ...e value for the first channel Object 0x2005 is read only Sub Objects All sub objects are 32 bit unsigned integers The sub objects contain the 20 bit fix point representation of the wavelength To calcu...

Page 50: ...ackbird OECD is packed in a box with foam inserts One box contains up to 5Blackbird OECD The box has the dimensions 645 x 492 x 216 mm length x width x heigth 4 3 Unpacking Unpacking the the measuring...

Page 51: ...device in a different packaging 1 Choose a box so that the measuring device with padding material fits into the box 2 Open the box 3 Pack the measuring device in the box with padding material Make su...

Page 52: ...Store the Blackbird OECD in a dry and clean place u Store the Blackbird OECD in a transport packaging See Packing page 51 u Observe the environmental conditions See Environmental Conditions page 15 52...

Page 53: ...the Control Cabinet Conditions Control cabinet with sufficient space for installation See Dimensions page 17 Control cabinet with permissible environmental conditions See Environmental Conditions page...

Page 54: ...5 3 GF 3 81 connector to the CAN connector 5 4 Connecting the Power Supply TIP The measuring device has an integrated protection against reverse polarity If the polarity of the power supply is incorre...

Page 55: ...efore connecting TIP The assignment of channels and sensors depends on the application of the Blackbird OECD If available Observe the color coding of the sensors and channels Material and equipment Ta...

Page 56: ...ive cover 3 on the connector 2 4 Clean the connector 2 with an optical connector cleaner See manual of the optical connector cleaner 5 Close the protective cover 3 6 Connect the connector 2 to the soc...

Page 57: ...ce is displayed 2 Click on SETTINGS 3 fos4X recommends Set a password See Set or change the password page 57 4 fos4X recommends Set a system name and location See Settings page 34 5 Set a CANopen Node...

Page 58: ...igure 28 No password set Figure 29 Password set 5 If no password is set Click on CREATE PASSWORD 6 If a password is set Click on CHANGE OR DISABLE PASSWORD Figure 30 Setting a password 58 83 MDE1117_4...

Page 59: ...ew Password 9 Enter the new password in the field at Verify Password 10 Optional Check the box at Read access without password The option Read access without password allows read access to the web int...

Page 60: ...page 62 7 2 Opening the Web Interface Opening the web interface 1 Connect the PC to the Ethernet network where the measuring device is located 2 Optional Using a RJ45 cable connect the PC to the ETH c...

Page 61: ...on LOGIN The page STARTING WEB APPLICATION is displayed Figure 32 Initialization of the Web Interface 6 Wait until the initialization is complete P The page HOME is displayed Figure 33 Home page fos4...

Page 62: ...tions do not help to fix the problem u Contact fos4X Support See fos4X Support page 76 Table 43 Troubleshooting PWR LEDs Problem Possible cause Solution POWER LED on the PWR connector is not on Blackb...

Page 63: ...se of the sensor 5 Open the page HARDWARE STATE 6 Check the temperature of the components 7 If the temperature of a component is too high Make sure that the temperature regulation in the control cabin...

Page 64: ...e Blackbird OECD Turn the power supply off and on Signal Warning Wavelength Low or Wavelength High u Make sure that connected sensors are within the measuring range See Measurement and Sensors page 13...

Page 65: ...supply off and on Calibration Missing u Contact fos4X Support See fos4X Support page 76 No Signal u Make sure that a sensor is connected u Clean the optical connectors See Cleaning E 2000 APC Connecti...

Page 66: ...ntact fos4X Support See fos4X Support page 76 8 4 1 Troubleshooting CAN Connection and LEDs Table 46 Troubleshooting CAN Connection and LEDs Problem Possible cause Solution Cable connection defective...

Page 67: ...gured correctly See Commissioning the CAN Interface page 57 u Make sure that the Bus Master is configured correctly u Make sure that the bit rate of the CAN bus is configured correctly u Check the CAN...

Page 68: ...g E 2000 APC Connections page 71 u Reboot the Blackbird OECD Turn the power supply off and on u Check the signal quality See Troubleshooting Signal Quality page 64 Object 0x2000 has value 0x8003 Senso...

Page 69: ...s u Wait until the automatic troubleshooting is complete u Reboot the Blackbird OECD Turn the power supply off and on Bit 4 of 0x2001sub1 set See 0x2001 Status page 45 Webserver Error u Reboot the Bla...

Page 70: ...00 APC Connections page 71 u Reboot the Blackbird OECD Turn the power supply off and on u Check the signal quality See Troubleshooting Signal Quality page 64 Bit 10 of 0x2001sub1 set See 0x2001 Status...

Page 71: ...nce 9 2 1 Cleaning E 2000 APC Connections Figure 34 E 2000 APC connector and socket 1 Locking mechanism 2 Connector 3 Protective cover 4 Socket 5 Dust cap Table 49 Material and equipment Name Type Qua...

Page 72: ...00 APC connection is cleaned 10 Repeat the procedure for all connections 9 2 2 Replacing the PWR Connector Table 50 Material and equipment Name Type Quantity GTIN Power supply connector MC 1 5 2 GF 3...

Page 73: ...N connector 3 Remove the CAN cable from the MC 1 5 3 GF 3 81 connector 4 Dispose of old MC 1 5 3 GF 3 81 connector in accordance with local regulations 5 Attach the CAN cable to the MC 1 5 3 GF 3 81 c...

Page 74: ...plete 9 Reboot the Blackbird OECD Turn the power supply off and on P Firmware update complete 9 2 4 2 Firmware Update via fos4X Firmware Flasher Table 52 Material and equipment Name Type Quantity GTIN...

Page 75: ...OECD is not displayed a Make sure that the PC is connected to the ETH port of the Blackbird OECD b Make sure that the correct network adapter is selected c Make sure that the IPv6 protocol is enabled...

Page 76: ...MWARE b Only if only FLASH BOOTLOADER FIRMWARE is displayed with a green check mark Click on FLASH BOOTLOADER FIRMWARE The status of the update is displayed in a new window 13 Wait until the firmware...

Page 77: ...urer GTIN Power supply connector MC 1 5 2 GF 3 81 Phoenix Contact 4017918050313 CAN connector MC 1 5 3 GF 3 81 Phoenix Contact 4251140902143 Accessories Table 54 Accessories Name Type Manufacturer GTI...

Page 78: ...Connector 3 Protective cover 4 Socket 5 Dust cap 2 Disconnect the optical connections a Release the locking mechanism 1 of the connector 2 b Remove the connector 2 from the socket 4 c Attach a dust ca...

Page 79: ...ssembled by fos4X or a specialized disposal company 10 3 Disposal NOTICE Risk to the environment due to incorrect disposal of the product Improper disposal of the product may cause damage to the envir...

Page 80: ...ualization number of channels depends on the variant 33 Fig 17 System Name Location 34 Fig 18 Network Settings 35 Fig 19 CAN Mode 36 Fig 20 CAN Bus Settings 37 Fig 21 CAN Signal Settings 38 Fig 22 Sys...

Page 81: ...N Connector 25 Tab 22 Factory Settings 25 Tab 23 Home Information on the home page 27 Tab 24 CAN State Informations about the CAN interface 29 Tab 25 Signal State Informations about each channel 29 Ta...

Page 82: ...hooting CAN Connection and LEDs 66 Tab 47 Troubleshooting CAN Object 0x2000 67 Tab 48 Troubleshooting CAN Sub Object 0x2001Sub1 69 Tab 49 Material and equipment 55 Tab 50 Material and equipment 72 Tab...

Page 83: ......

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