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Fortador Pro Plus, Operating Manual

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Fortador Pro Plus Operating Manual Download Page 18

18

CONTROL PANEL 

FUNCTIONS

Main screen

Current 

boiler 

pressure 

indicator

Detergent 2 feed 

starting button 

(cleaning)

Service screen

Fuel level 

indicator

Water level 

indicator

Wet steam feed 

starting button 

Detergent 1 

level indicator 

(washing)

Detergent 2 

level indicator 

(cleaning)

Machine 

STOP button

Work hour 

count display

Machine serial  

no. display

Green background of indicators 

means that the fluid level is sufficient.

When indicators are shown with a red 

background, it means that fluids are 

missing and that they should be re-

filled to continue operation.

Maintenance screen

Water pump ON 

indicator

Boiler water 

level indicator

Return to 

Main Screen

Burner ON 

indicator

Boiler water level indicator shows the 

current water level (L – Low, 

 

M – Medium, H – High) by backlighting 

the relative indication in yellow.

When the water pump or burner is in 
operation, its relative indicator will be 
back-lit in yellow.

Summary of Contents for Pro Plus

Page 1: ......

Page 2: ...ee terms in the following cases any misuse or use in improper conditions any damage resulting from normal wear out or aging inappropriate application neglect improper operation or storage exposure to moisture arbitrary modification or repair improper installation using wrong power supply source operator errors failure to obey this operating manual or any other events for which the manufacturer can...

Page 3: ...e the machine for the first time 12 Cleaning 14 Washing 16 Control panel functions 18 Switch off procedure 20 Maintenance plan 22 FAQ 23 Lamborghini burner error codes and ways they are indicated 32 Diagnosis of burner equipment elements errors and reasons for its operation blockage 33 List of spare parts and the machine s exploded view drawings 34 CE Attestation of conformity 41 Transport 42 Fina...

Page 4: ......

Page 5: ... two different detergents at the same time is a solution that has never been used so far The 7 inch touch display keeps the user inform on the status of fluids water fuel detergents inside the machine and on the running pressure of the boiler The heart of the machine is its boiler and burner assembly supplied by the world renowned manufacturer Lamborghini Caloreclima The highest quality of the com...

Page 6: ...Fuel consumption 0 6 l h Boiler capacity 10 5 litres Water tank capacity 25 Fuel tank capacity 15 5 Detergent 1 tank capacity 5 Detergent 2 tank capacity 5 Noise level 79 dB Dimensions W x L x H W x L x H 77 x 140 x 100 cm Weight 200 kg without fluids and accessories Technical data are placed at the rating plate at the rear wall of the cover in the area marked with the red frame When contacting ou...

Page 7: ...ing hose power supply socket 12 Washing hose connection quick connector 13 Cleaning hose connection safety quick connector valve 14 Cleaning hose connection safety quick connector valve 15 Water drain valve 16 Detergent 1 drain valve 17 Detergent 2 drain valve 18 Permanent water connection valve 19 Boiler steam drain quick connector valve 7 Fuel filter fuel filter valve tank fuel drain valve 8 Wet...

Page 8: ...ommendations which would make it possible to completely eliminate risks during its operation or maintenance and while handling or using chemical products that this machine has been designed to process In case of special applications and working conditions some additional safety precautions can turn out to be necessary which are not discussed in this document In such non discussed cases the user sh...

Page 9: ...factured by the manufacturer In case power supply cable is damaged it must be replaced by an authorised service provider under pain of loss of guarantee Water tank must be filled with tap water only Do not add any detergents chemicals or descaling agents to the water tank Do not use distilled water Before starting the machine check if its operational openings are free from dirt It is only allowed ...

Page 10: ...d while being shipped 3 Check if its standard equipment is complete We recommend to keep the packaging Vacuum cleaner with accessories 1 set Short lance 1 piece Cleaning hose 2 pieces Boiler draining outlet Dual washing hose 1 piece Repair kit Packaging dimensions STANDARD ACCESSORIES 153 cm 9 0 c m 116 cm ...

Page 11: ...y objects on hoses and do not drive your car on them 6 Make sure that your steam supply valves are closed if you do not use your gun for a longer time 10 minutes 7 Check residual current circuit breaker operation by pressing the Test button marked with a red square the machine should switch OFF Operating the machine with faulty residual current circuit breaker is strictly prohibited 8 Before start...

Page 12: ...nection Photo no 2 Use only pure tap water max 25 l or water with Lamborghini softener to extend the lifetime of your boiler and all hydraulic assemblies Important Make sure not to start the machine before you pour the water in Connect the hoses to quick connector Make sure that quick connector is properly installed Connect the machine to a 230 V or 110 V socket depending on version of the machine...

Page 13: ...ent When the 16 bar pressure is reached the machine is ready to work Touch the button on the display to start the machine The machine will begin to automatically fill the boiler with water and the burner will be activated as soon as the minimum water level is reached After 2 7 minutes the pressure will reach 16 bar Such message will be displayed on the screen Valve open Valve closed 5 6 7 ...

Page 14: ...other never pull the gun as this may lead to the connection of the hose with the gun or the gun itself getting damaged Direct the steam jet towards the surface being cleaned making sure to keep a safe distance of 10 cm between the gun nozzle and the surface being cleaned In case of heavy soiling use the wet steam function that is activated using the orange arrow marked button Steam being fed using...

Page 15: ...uence may lead to detergent pump getting damaged It is not recommended to use high foam and acid pH reaction cleaning detergents On the screen activate Detergent 2 feeding using the button that is marked with the orange arrow Upon completion of work close the steam supply valves to the hoses remove the steam that remains inside hoses by pressing the gun s trigger and then disconnect the hoses from...

Page 16: ...r to the machine socket Connect 3 washing hose adapters Test your gun functions Gun button functions suction pipe to vacuum cleaner steam hose to quick connector no 12 electric plug to socket no 11 Trigger used to eject steam or steam with detergent no 1 if the detergent disposing button is pressed Monostable button used to start detergent no 1 feeding Steam feeding ON OFF button Vacuum cleaner ON...

Page 17: ...our vacuum cleaner container disconnect the hose from the machine and proceed as in the Switch Off Procedure Section The volume of steam being dispensed using the washing gun can be adjusted by means of the valve placed under the HOT cover near the safety valve In its vertical position the valve is completely open and then the volume of steam being dispensed is the highest In its horizontal positi...

Page 18: ...Green background of indicators means that the fluid level is sufficient When indicators are shown with a red background it means that fluids are missing and that they should be re filled to continue operation Maintenance screen Water pump ON indicator Boiler water level indicator Return to Main Screen Burner ON indicator Boiler water level indicator shows the current water level L Low M Medium H H...

Page 19: ...19 Serial no display screen Machine serial no Return to Main Screen Return to Main Screen Worked hours count display screen Worked hours count display ...

Page 20: ...us min 10 cm NOTE Bending the hose to any radius that is tighter than allowed will result in its damage If the machine was connected to an external water supply source disconnect the supply hose from valve no 18 3 4 1 In order to prolong your FORTADOR machine lifetime take due care of your machine and obey the Switch Off Procedure as presented herein Install the boiler draining outlet w quick conn...

Page 21: ...ust be pumped out from the water system by entering the maintenance mode by pressing the Maintenance mode button that occurs for several seconds in the upper part of the display when the machine is started Afterwards by pressing the DETERGENT 2 button the water pump will be run for 5 seconds pumping out any remaining water from the water system into the boiler Repeat this procedure several times w...

Page 22: ... by the guarantee issuing party or the authorised dealer Failure to observe this condition will result in loss of guarantee MAINTENANCE OPERATIONS TIME INTERVAL WORK HOURS COUNT Clean the water filter and the fuel filter 100 Check water detergent fuel sensors 150 Check burner electrodes and clean the combustion chamber 200 Descaling 50 200 depending on water hardness Replace balls and springs in t...

Page 23: ...23 A 1 5 7 9 2 3 4 6 8 FAQ Fig 1 Fig 2 ...

Page 24: ...24 1 3 4 7 6 11 10 13 12 14 5 9 2 8 1 2 3 6 7 4 10 8 9 11 12 5 Fig 3 Steam line cleaning Fig 4 Steam line washing ...

Page 25: ...ed unscrew the coupling that connects the four terminal networkwiththecoppertube Fig 3 element1 andFig 4 element 1 Using a syringe inject some VAPOR into the copper tube Wait till it starts to boil and slowly add small portions in order to thoroughly dissolve the mineral deposit inside the tube After approx 20 minutes re connect the coupling to the four terminal network Close the boiler drain valv...

Page 26: ...nect the washing hose control cable from Fig 2 element 1 and perform a test at the control socket at the rear panel of the machine by connecting pins as per the diagram in Fig 5 below If the pin connecting test is successful it means that damage has occurred inside the washing hose Fig 5 View of the electrical connection socket for the washing hose 4 problem 5 problem Diagnosis Diagnosis Preventio...

Page 27: ...ve it is worn out and fails to fully close AD d replace swivel joints that connect the gun with the cleaning hose worn out pipe silicon Teflon sealant Fig 6 View of the Lamborghini burner Always use proper and good quality fuel heating oil or winter fuel is not a good choice The use of a high quality fuel is a guarantee of repeatability of the burner soperatingperformance noneedtoperiodically adju...

Page 28: ...be burned down Of course with this setting there is a reduction in the actual thermal power of the burner Attention The work fields on the entire documentation refer to tests with an air temperature of 15 C and Altitude of 0 m above sea level slm To quantify this reduction refer to the table below where the correction factor fc is returned to the different operating conditions hearth input Qf 1 25...

Page 29: ... in the resonance characteristic loud rumbling noise In case fuel pump adjustment range is insufficient adjust the air damper Fig 9 element 1 typical setting range 0 5 2 0 This setting and precision adjustment should be conducted several times until a light flame is achieved in the direct view window as in Fig 7 element 2 The target adjustment should be performed on a heated machine during a third...

Page 30: ...on damaged Provide for good sufficient ventilation where the machine is operated Do not pull the washing hose exerting excessive force as this may result in damage to the rope that limits washing hose length and in failure rupture of the control cable insulation in the washing hose Regularly inspect electrical installation for the condition of insulation and earthing especially the earth wire From...

Page 31: ...h temperature steam Persons who perform maintenance adjustments at this machine should hold relative permits and logbooks that allow them to carry out maintenance adjustments on thermal pressure equipment Group G2 energy licence and electrical equipment Group G1 energy licence Residual current circuit breaker with overcurrent protection protects the user against touch voltage and leakance It is ab...

Page 32: ... This information is available by counting the number of flashes of the red LED always the red one The diagnosis function can be discontinued by pressing the button on burner enclosure and holding it depressed for at least 3 seconds Lamborghini burner error codes and ways they are indicated MACHINE STATUS INDICATOR Condition LED colour Standby mode other intermediary modes No light Fuel heating in...

Page 33: ... detector has sensed improper ignition or leakage in the combustion chamber 5 flashes N A 6 flashes N A 7 flashes No flame presence signal from the infrared burner sensor during burner operation damaged fuel valve damaged flame detector wrong burner fuel air mixture composition setting or no fuel 8 flashes Fuel pre heating time disturbance 9 flashes N A 10 flashes Wrong electrical power supply or ...

Page 34: ...RO 000 003 4 PRO 000 004 5 PRO 000 005 6 PRO 000 006 7 PRO 000 007 8 PRO 000 008 9 PRO 000 009 10 PRO 000 010 11 PRO 001 000 10 1 8 Fortador PRO PRO 000 001 FORTADOR Drawing is owned by FORTADOR Use and distribution without the consent of the owner is prohibited Anna Wiraszka Andrzej Nocuń Janusz Mizerski 2016 12 05 1 8 Drawn by Cheked by Approved by Date 1 1 Scale Sheet No 1 001 1 SH00085 2 001 2...

Page 35: ... 013 SE00154 3 12 014 SH00023 4 13 015 SH00026 1 1 2 3 4 5 6 7 14 7 8 9 13 11 A A 7 8 10 A 1 2 Part No Catalog No Quantity 14 14 12 8 Fortador PRO PRO 000 003 FORTADOR Drawing is owned by FORTADOR Use and distribution without the consent of the owner is prohibited Anna Wiraszka Andrzej Nocuń Janusz Mizerski 2016 12 05 1 2 Drawn by Checked by Approved by Date 1 1 Scale Sheet 2 3 4 5 6 9 8 10 11 No ...

Page 36: ... SE00174 1 1 2 3 4 Part No Catalog No Quantity Fortador PRO PRO 000 005 FORTADOR Drawing is owned by FORTADOR Use and distribution without the consent of the owner is prohibited Anna Wiraszka Andrzej Nocuń Janusz Mizerski 2016 12 05 2 3 Drawn by Checked by Approved by Date 1 1 Scale Sheet 1 2 3 4 5 6 7 8 No 1 009 SH00047 2 2 026 SH00077 1 3 010 SH00071 2 4 014 SH00023 1 5 012 SH00116 1 6 027 SH000...

Page 37: ...e 1 1 Scale Sheet No 1 009 SH00047 1 2 031 SH00024 1 3 032 SM00074 1 4 033 SE00088 1 1 2 3 4 Part No Catalog No Quantity Fortador PRO PRO 000 007 FORTADOR Drawing is owned by FORTADOR Use and distribution without the consent of the owner is prohibited Anna Wiraszka Andrzej Nocuń Janusz Mizerski 2016 12 08 1 1 Drawn by Checked by Approved by Date 1 1 Scale Sheet No 1 034 SH00095 1 2 035 SH00018 1 1...

Page 38: ... SH00047 1 1 2 3 5 Quantity Catalog No Part No 4 Fortador PRO PRO 000 009 FORTADOR Drawing is owned by FORTADOR Use and distribution without the consent of the owner is prohibited Anna Wiraszka Andrzej Nocuń Janusz Mizerski 2016 12 05 1 5 Drawn by Checked by Approved by Date 1 1 Scale Sheet No 1 039 SH00039 1 2 040 SH00119 1 3 041 SH00097 6 4 042 SH00029 4 5 043 SH00126 2 6 044 SH00067 1 7 045 SH0...

Page 39: ...n without the consent of the owner is prohibited Anna Wiraszka Andrzej Nocuń Janusz Mizerski 2016 12 08 1 16 Drawn by Checked by Approved by Date 1 1 Scale Sheet B 1 2 5 2 No 1 048 SH00107 2 2 030 SH00124 3 3 044 SH00126 3 4 049 SH00125 1 5 050 SH00109 2 Part No Catalog No Quantity 1 3 4 B 1 2 ...

Page 40: ... 003 2 000 003 1 000 003 1 000 004 1 000 004 1 000 004 1 026 SH00077 PRO 000 005 1 027 SH00072 PRO 000 005 2 028 SE00012 PRO 000 005 1 029 SE00013 PRO 000 005 1 030 SH00124 PRO 000 005 PRO 000 010 4 031 SH00024 PRO 000 006 1 032 SM00074 PRO 000 006 1 033 SE00088 PRO 000 006 1 034 SH00095 PRO 000 007 1 035 SH00018 PRO 000 007 1 036 SH00097 PRO 000 008 1 037 SE00090 PRO 000 008 1 038 SH00080 PRO 000...

Page 41: ...5014 1 EN 55014 2 EN 60335 1 EN 60335 2 79 EN 61000 3 2 EN 61000 3 3 Date of test June 5 10 2015 This CE Attestation of Conformity is issued according to the Directive 89 336 EEC relating to electromagnetic compatibility on a voluntary basis If confirms that the listed equipment complies with the principal protection requirements of the EMC directive and applies only to the sample and its technica...

Page 42: ...the machine Make sure that the machine s front wheels are correctly secured and that straps are properly tensioned to avoid the machine moving During transport the machine cannot be filled with steam and it must be drained from all fluids In case it is planned to be transported in temperatures below zero its water system must be drained as described in Section 9 Switch Off Procedure Points 10 12 ...

Page 43: ...erally adopted precautions while operating any electrical or hydraulic equipment This Operating Manual has been written in order to thoroughly explain the operations that can be performed using this machine Its operators must read and understand this Operating Manual before they can begin solving any problems Any repairs performed by the user on his own within the guarantee period are prohibited a...

Page 44: ...www fortador com ...

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