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Forney 95FI, Operating Manual

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Forney 95FI Operating Manual Download Page 1

 

 

Operating Manual

 

Cat. 00304  8/1/09

 

 

 
 

 
 

FLUX   CORE 

WIRE WELDER 

95FI

 

 

Tweco

fJ 

Style Torch

 

Infin ite W ire S p eed 

C ontr ol

 

Multiple Power 

settings

 

·  

Th erm al ov er lo ad 

P r otec iion 

W elds all types 

of:

 

•  

Mild 

(Carbon) Stee

l

 

•  

Stainless Steel

 

•  

Cas

t I

ron

 

 

Complefe  &  Ready 

to 

W eld 

Com es 

with: 

Ope

rating 

Manual. 

Set-Up 

C

f!art 

Spool of Flux 

Cored 

Wir

e. 

Extro 

Contac

t Tips. 

Chipping 

Hammer 

& 

Brush 

Combo 

& 

W elding 

Fa

c e Sh

i

e

ld

 

Summary of Contents for 95FI

Page 1: ...re Speed Control Multiple Power settings Thermal overload Proteciion W elds alltypes of Mild Carbon Steel Stainless Steel Cast Iron Complefe Ready to W eld Comes with Operating Manual Set Up Cf art Sp...

Page 2: ...ivery service i e assembly and adjustment 8 Claim In the event of a warranty claim under this warranty th sole option A Repair or B Replacement or C Whereauthorized Inwriting byForney Industries the F...

Page 3: ......

Page 4: ...ipment being used A NOTE may be used before or after a pro cedur step to highlight or explain something in that step READ ALL SAFETY INSTRUCTIONS CAREFULLY before attempting to install operate or serv...

Page 5: ...allow them to come into contact with water or moisture Do not touch welder attempt to tum welder on or off if any part of the body or clothing is moist or if you are in physical contact with water or...

Page 6: ...er clothing that contains oil grease or other flammable substances Do not wear flammable hair preparations Do not weld in an area until it is checked and cleared of combustible and or flam mable mater...

Page 7: ...and all bystanders are wearing air sup plied respirators Do not weld cut or heat lead zinc cad mium mercury beryllium or similar met als without seeking professional advice and inspection of the venti...

Page 8: ...LDING AND CUTTING obtainablefromCanadianStandards Association 178 Rexdale Blvd Etobicoke Ontario M9W 1R3 www csa ca American Welding Society Standard A6 0 WELDING AND CUTTING CON TAINERS WHICH HAVE HE...

Page 9: ...ance of the 10 minute cycle is required for cooling Your new welder has a duty cycle rating of 20o o at the rated output This means that you can weld for two 2 minutes out of 10 with the remaining eig...

Page 10: ...ickly as it is fed through the welding gun Voltage Selector This two position switch adjusts the voltage or heat of your welder Select MIN setting for lower voltage and MAX setting for higher voltage...

Page 11: ...cord that will mate directly with the ac power source receptacle and the welder power cord without the use of adapters Make certain that the extension cord is properly wired and in good electrical co...

Page 12: ...Handle Cover Handle I Extra Material Dark Glass f 8 l R e ta in in g Clip Retaining Clip Retaining Tabs Figure 2 Face Shield Assembly...

Page 13: ...welder is turned on 11 Pullthe trigger on the welding gun to feed the wire through the gun assembly 12 When at least an inch of wire sticks out past the end of the gun releasethe trigger 13 Installth...

Page 14: ...ld is preparation This includes studying the process and equipment andthen practice weldingbeforeattemptingtoweldfinished product An organized safe convenient comfortable well lightedworkareashouldbe...

Page 15: ...p 1 37 5 SINGLE BEVEL JOINT DOUBLE BEVEL JOINT 31 32 TO Hs CLOSED y JOINT oo _ _ u 1 OPENJOINT _ DOUBLE VEE JOINT FILLET W SINGLE FILLET lAP JOtNT SINGLE STRAP JOINT DOUBLE STRAP JOINT Figure 7 Types...

Page 16: ...appearance and free of slag or gas inclusions What you fail to learn through practice will be learned through mistakes and re welds later on HOLDING THE GUN The best way to hold the welding gun is the...

Page 17: ...or lying directly on the grQunded work WELDING TECHNIQUES MOVING THE GUN Gun travel refers to the movement of the gun along the weld joint and is broken into two el ments Direction and Spepd A solid...

Page 18: ...lat horizontal and vertical 1 The FLAT POSITION Figure 13 is the easiest of the welding positions and is proba bly the one you have been using thus far It is best if you can weld in the flat position...

Page 19: ...t fillet weld joints on metals of moderate to heavy thickness will require multiple pass welds to produce a strong joint The illustrations in Figure 17 show the sequence of laying multiple pass beads...

Page 20: ...lding you intend to use 2 Tune in the wire speed as if you were going to make a continuous weld 3 Hold the nozzle piece completely perpen dicular to and about 1 4 inch off the work pr ece 4 Pull the t...

Page 21: ...enetration In addition a shorted nozzle overheats the end of the gun which can DAMAGE the front end of the gun TESTING FOR A SHORTED NOZZLE Arcing between the nozzle and the work piece ALWAYS means th...

Page 22: ...Co T rig g e r _Plastic Block Live Wire T e rm in a l Switch a Gun L i n e r Handle C a s i n g Switch Wire Gun Ca e Figure 20 Gun Assembly...

Page 23: ...much tensio 2 Gun liner worn 3 Contact tip is cl aged 4 Liner stretched o Wire burns back to contact tip 1 Gun liner is wor 2 liner stretched 3 Wrong sfze con 4 Contact tip is clo aged Ground clamp a...

Page 24: ...S1 I I I I r 52 l r M IN l Im r I r AX I M I I 1 I L _ _ I I 60Hz I I I 1 2 0 1 I j I I I I I I I I I I I...

Page 25: ...E I c t S 3...

Page 26: ...24 05000172 85221 FRONT BO 25 44120131 85280 TRANSFO 26 04600234 85209 CABLE CL 27 21905041 85243 PLASTIC M 28 21905007 85241 DARK GLA 29 21905039 85242 HAMMER...

Page 27: ...N en...

Page 28: ......

Page 29: ...I 7 8 28...

Page 30: ...18gauge 045 in S These settitlls are suggested for initi characteristics Frne tune the arc to mat I...

Page 31: ...J SINCE 1932 30...

Page 32: ...Forney Industries Inc 1 800 521 6038 www forneyind com...

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