HOW TO USE THIS BOOK
Introduction
This Chilton's Total Car Care manual is intended to help you learn more about the inner workings of your
Ranger, Explorer or Mountaineer while saving you money on its upkeep and operation.
The beginning of the book will likely be referred to the most, since that is where you will find information for
maintenance and tune−up. The other sections deal with the more complex systems of your vehicle. Systems
(from engine through brakes) are covered to the extent that the average do−it−yourselfer can attempt. This
book will not explain such things as rebuilding a differential because the expertise required and the special
tools necessary make this uneconomical. It will, however, give you detailed instructions to help you change
your own brake pads and shoes, replace spark plugs, and perform many more jobs that can save you money
and help avoid expensive problems.
A secondary purpose of this book is a reference for owners who want to understand their vehicle and/or their
mechanics better.
Where to Begin
Before removing any bolts, read through the entire procedure. This will give you the overall view of what
tools and supplies will be required. So read ahead and plan ahead. Each operation should be approached
logically and all procedures thoroughly understood before attempting any work.
If repair of a component is not considered practical, we tell you how to remove the part and then how to install
the new or rebuilt replacement. In this way, you at least save labor costs.
Avoiding Trouble
Many procedures in this book require you to "label and disconnect ... '' a group of lines, hoses or wires. Don't
be think you can remember where everything goes−you won't. If you hook up vacuum or fuel lines
incorrectly, the vehicle may run poorly, if at all. If you hook up electrical wiring incorrectly, you may
instantly learn a very expensive lesson.
You don't need to know the proper name for each hose or line. A piece of masking tape on the hose and a
piece on its fitting will allow you to assign your own label. As long as you remember your own code, the lines
can be reconnected by matching your tags. Remember that tape will dissolve in gasoline or solvents; if a part
is to be washed or cleaned, use another method of identification. A permanent felt−tipped marker or a metal
scribe can be very handy for marking metal parts. Remove any tape or paper labels after assembly.
Maintenance or Repair?
Maintenance includes routine inspections, adjustments, and replacement of parts which show signs of normal
wear. Maintenance compensates for wear or deterioration. Repair implies that something has broken or is not
working. A need for a repair is often caused by lack of maintenance. for example: draining and refilling
automatic transmission fluid is maintenance recommended at specific intervals. Failure to do this can shorten
the life of the transmission/transaxle, requiring very expensive repairs. While no maintenance program can
prevent items from eventually breaking or wearing out, a general rule is true: MAINTENANCE IS
HOW TO USE THIS BOOK
1
Summary of Contents for Explorer
Page 1: ...ChiltonDIY Maintaince and Repair Manual Ford Explorer 1991 1999 ...
Page 41: ...Vehicle certification labels Click to enlarge HOW TO USE THIS BOOK 26 Vehicle Data ...
Page 175: ...Vehicle Indentification Chart Click to enlarge HOW TO USE THIS BOOK 164 SPECIFICATION CHARTS ...
Page 176: ...Engine Identification Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 165 ...
Page 177: ...General Engine Specifications Click to enlarge HOW TO USE THIS BOOK 166 SPECIFICATION CHARTS ...
Page 178: ...CAPACITIES Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 167 ...
Page 200: ...Test A no start part 2 Click to enlarge HOW TO USE THIS BOOK GENERAL SYSTEM TEST 189 ...
Page 201: ...Test A no start part 3 Click to enlarge HOW TO USE THIS BOOK 190 GENERAL SYSTEM TEST ...
Page 202: ...Test A no start part 4 Click to enlarge HOW TO USE THIS BOOK GENERAL SYSTEM TEST 191 ...
Page 203: ...Test A no start part 5 Click to enlarge HOW TO USE THIS BOOK 192 GENERAL SYSTEM TEST ...
Page 204: ...Test A no start part 6 Click to enlarge HOW TO USE THIS BOOK GENERAL SYSTEM TEST 193 ...
Page 205: ...Test A no start part 7 Click to enlarge HOW TO USE THIS BOOK 194 GENERAL SYSTEM TEST ...
Page 224: ...4 0L Engines Distributorless ignition Click to enlarge HOW TO USE THIS BOOK 214 FIRING ORDERS ...
Page 246: ...Temperature gauge diagnostic chart Click to enlarge HOW TO USE THIS BOOK 238 TESTING ...
Page 386: ...Front cover removal 3 0L Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 379 ...
Page 398: ...Remove the tensioner lower attaching bolt HOW TO USE THIS BOOK REMOVAL INSTALLATION 391 ...
Page 400: ...Unbolt and remove the tensioner HOW TO USE THIS BOOK REMOVAL INSTALLATION 393 ...
Page 401: ...A close up view of a homemade holding clip HOW TO USE THIS BOOK 394 REMOVAL INSTALLATION ...
Page 403: ...Loosen the camshaft sprocket bolt HOW TO USE THIS BOOK 396 REMOVAL INSTALLATION ...
Page 404: ... then remove it HOW TO USE THIS BOOK REMOVAL INSTALLATION 397 ...
Page 407: ...Using a jawed puller tighten the center bolt HOW TO USE THIS BOOK 400 REMOVAL INSTALLATION ...
Page 439: ...Clutch pilot bearing removal HOW TO USE THIS BOOK 432 REMOVAL INSTALLATION ...
Page 571: ...COMPONENT LOCATIONS 2 3L ENGINE 1 OF 3 Click to enlarge COMPONENT LOCATIONS 567 ...
Page 572: ...2 3 ENGINE 1 OF 3 Click to enlarge HOW TO USE THIS BOOK 568 COMPONENT LOCATIONS ...
Page 573: ...2 3 ENGINE 2 OF 3 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 569 ...
Page 574: ...2 3 ENGINE 3 OF 3 Click to enlarge HOW TO USE THIS BOOK 570 COMPONENT LOCATIONS ...
Page 575: ...3 0L ENGINE 1 OF 2 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 571 ...
Page 576: ...3 0L ENGINE 2 OF 2 Click to enlarge HOW TO USE THIS BOOK 572 COMPONENT LOCATIONS ...
Page 577: ...4 0L ENGINE 2 OF 2 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 573 ...
Page 578: ...4 0L SOHC ENGINE 1 OF 3 Click to enlarge HOW TO USE THIS BOOK 574 COMPONENT LOCATIONS ...
Page 579: ...4 0L SOHC ENGINE 2 OF 3 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 575 ...
Page 580: ...4 0L SOHC ENGINE 3 OF 3 Click to enlarge HOW TO USE THIS BOOK 576 COMPONENT LOCATIONS ...
Page 581: ...5 0L ENGINE 1 OF 3 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 577 ...
Page 582: ...5 0L ENGINE 2 OF 3 Click to enlarge HOW TO USE THIS BOOK 578 COMPONENT LOCATIONS ...
Page 592: ...Click to enlarge HOW TO USE THIS BOOK Diagnostic Trouble Code Charts 589 ...
Page 618: ...Fuel pressure test chart part 1 Click to enlarge HOW TO USE THIS BOOK 618 TESTING ...
Page 913: ...REAR SUSPENSION Introduction Click to enlarge REAR SUSPENSION 929 ...
Page 952: ...SPECIFICATION CHARTS Torque Specifications Click to enlarge SPECIFICATION CHARTS 969 ...
Page 962: ...Booster mounting Click to enlarge HOW TO USE THIS BOOK 980 REMOVAL INSTALLATION ...
Page 995: ...REAR DRUM BRAKES Introduction Click to enlarge REAR DRUM BRAKES 1015 ...
Page 1099: ...Front door latch Explorer Click to enlarge HOW TO USE THIS BOOK 1122 REMOVAL INSTALLATION ...
Page 1102: ...Front door glass Explorer Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1125 ...
Page 1115: ...Outboard seat belts Explorer Click to enlarge HOW TO USE THIS BOOK 1138 REMOVAL INSTALLATION ...
Page 1116: ...Center seat belts Explorer Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1139 ...
Page 1118: ...SPECIFICATION CHARTS Torque Specifications Click to enlarge SPECIFICATION CHARTS 1141 ...