Damage to the engine can result if it is allowed to run with no oil pressure. Check the engine oil level to make
sure that it is full. Check for any leaks and if found, repair the leaks before continuing. If there is still no
indication of oil pressure, you may need to prime the system.
Confirm that there are no fluid leaks (oil or other).
3.
Allow the engine to reach normal operating temperature (the upper radiator hose will be hot to the
touch).
4.
At this point any necessary checks or adjustments can be performed, such as ignition timing.
5.
Install any remaining components or body panels which were removed.
6.
BREAKING IT IN
Make the first miles on the new engine, easy ones. Vary the speed but do not accelerate hard. Most
importantly, do not lug the engine, and avoid sustained high speeds until at least 100 miles. Check the engine
oil and coolant levels frequently. Expect the engine to use a little oil until the rings seat. Change the oil and
filter at 500 miles, 1500 miles, then every 3000 miles past that.
KEEP IT MAINTAINED
Now that you have just gone through all of that hard work, keep yourself from doing it all over again by
thoroughly maintaining it. Not that you may not have maintained it before, heck you could have had one to
two hundred thousand miles on it before doing this. However, you may have bought the vehicle used, and the
previous owner did not keep up on maintenance. Which is why you just went through all of that hard work.
See?
Chilton® Automotive Information Systems. © 2004 Thomson Delmar Learning.
HOW TO USE THIS BOOK
STARTING THE ENGINE
487
Summary of Contents for Explorer
Page 1: ...ChiltonDIY Maintaince and Repair Manual Ford Explorer 1991 1999 ...
Page 41: ...Vehicle certification labels Click to enlarge HOW TO USE THIS BOOK 26 Vehicle Data ...
Page 175: ...Vehicle Indentification Chart Click to enlarge HOW TO USE THIS BOOK 164 SPECIFICATION CHARTS ...
Page 176: ...Engine Identification Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 165 ...
Page 177: ...General Engine Specifications Click to enlarge HOW TO USE THIS BOOK 166 SPECIFICATION CHARTS ...
Page 178: ...CAPACITIES Click to enlarge HOW TO USE THIS BOOK SPECIFICATION CHARTS 167 ...
Page 200: ...Test A no start part 2 Click to enlarge HOW TO USE THIS BOOK GENERAL SYSTEM TEST 189 ...
Page 201: ...Test A no start part 3 Click to enlarge HOW TO USE THIS BOOK 190 GENERAL SYSTEM TEST ...
Page 202: ...Test A no start part 4 Click to enlarge HOW TO USE THIS BOOK GENERAL SYSTEM TEST 191 ...
Page 203: ...Test A no start part 5 Click to enlarge HOW TO USE THIS BOOK 192 GENERAL SYSTEM TEST ...
Page 204: ...Test A no start part 6 Click to enlarge HOW TO USE THIS BOOK GENERAL SYSTEM TEST 193 ...
Page 205: ...Test A no start part 7 Click to enlarge HOW TO USE THIS BOOK 194 GENERAL SYSTEM TEST ...
Page 224: ...4 0L Engines Distributorless ignition Click to enlarge HOW TO USE THIS BOOK 214 FIRING ORDERS ...
Page 246: ...Temperature gauge diagnostic chart Click to enlarge HOW TO USE THIS BOOK 238 TESTING ...
Page 386: ...Front cover removal 3 0L Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 379 ...
Page 398: ...Remove the tensioner lower attaching bolt HOW TO USE THIS BOOK REMOVAL INSTALLATION 391 ...
Page 400: ...Unbolt and remove the tensioner HOW TO USE THIS BOOK REMOVAL INSTALLATION 393 ...
Page 401: ...A close up view of a homemade holding clip HOW TO USE THIS BOOK 394 REMOVAL INSTALLATION ...
Page 403: ...Loosen the camshaft sprocket bolt HOW TO USE THIS BOOK 396 REMOVAL INSTALLATION ...
Page 404: ... then remove it HOW TO USE THIS BOOK REMOVAL INSTALLATION 397 ...
Page 407: ...Using a jawed puller tighten the center bolt HOW TO USE THIS BOOK 400 REMOVAL INSTALLATION ...
Page 439: ...Clutch pilot bearing removal HOW TO USE THIS BOOK 432 REMOVAL INSTALLATION ...
Page 571: ...COMPONENT LOCATIONS 2 3L ENGINE 1 OF 3 Click to enlarge COMPONENT LOCATIONS 567 ...
Page 572: ...2 3 ENGINE 1 OF 3 Click to enlarge HOW TO USE THIS BOOK 568 COMPONENT LOCATIONS ...
Page 573: ...2 3 ENGINE 2 OF 3 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 569 ...
Page 574: ...2 3 ENGINE 3 OF 3 Click to enlarge HOW TO USE THIS BOOK 570 COMPONENT LOCATIONS ...
Page 575: ...3 0L ENGINE 1 OF 2 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 571 ...
Page 576: ...3 0L ENGINE 2 OF 2 Click to enlarge HOW TO USE THIS BOOK 572 COMPONENT LOCATIONS ...
Page 577: ...4 0L ENGINE 2 OF 2 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 573 ...
Page 578: ...4 0L SOHC ENGINE 1 OF 3 Click to enlarge HOW TO USE THIS BOOK 574 COMPONENT LOCATIONS ...
Page 579: ...4 0L SOHC ENGINE 2 OF 3 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 575 ...
Page 580: ...4 0L SOHC ENGINE 3 OF 3 Click to enlarge HOW TO USE THIS BOOK 576 COMPONENT LOCATIONS ...
Page 581: ...5 0L ENGINE 1 OF 3 Click to enlarge HOW TO USE THIS BOOK COMPONENT LOCATIONS 577 ...
Page 582: ...5 0L ENGINE 2 OF 3 Click to enlarge HOW TO USE THIS BOOK 578 COMPONENT LOCATIONS ...
Page 592: ...Click to enlarge HOW TO USE THIS BOOK Diagnostic Trouble Code Charts 589 ...
Page 618: ...Fuel pressure test chart part 1 Click to enlarge HOW TO USE THIS BOOK 618 TESTING ...
Page 913: ...REAR SUSPENSION Introduction Click to enlarge REAR SUSPENSION 929 ...
Page 952: ...SPECIFICATION CHARTS Torque Specifications Click to enlarge SPECIFICATION CHARTS 969 ...
Page 962: ...Booster mounting Click to enlarge HOW TO USE THIS BOOK 980 REMOVAL INSTALLATION ...
Page 995: ...REAR DRUM BRAKES Introduction Click to enlarge REAR DRUM BRAKES 1015 ...
Page 1099: ...Front door latch Explorer Click to enlarge HOW TO USE THIS BOOK 1122 REMOVAL INSTALLATION ...
Page 1102: ...Front door glass Explorer Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1125 ...
Page 1115: ...Outboard seat belts Explorer Click to enlarge HOW TO USE THIS BOOK 1138 REMOVAL INSTALLATION ...
Page 1116: ...Center seat belts Explorer Click to enlarge HOW TO USE THIS BOOK REMOVAL INSTALLATION 1139 ...
Page 1118: ...SPECIFICATION CHARTS Torque Specifications Click to enlarge SPECIFICATION CHARTS 1141 ...