Ford 2009 Econoline Page 32 User Manual Download

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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT

E-Series

1. Windshield washer fluid reservoir

2. Automatic transmission dipstick

3. Engine oil filler cap

4. Secondary fuel filter assembly (out of view)

5. Power steering fluid reservoir

6. Brake fluid reservoir

7. Engine coolant reservoir

8. Air filter assembly

9. Engine oil dipstick

10. Power distribution box

The Fuel Conditioner Module (FCM) is located on the driver-side of the
vehicle next to the transmission case.

2009 Econoline

(eco)

Supplement, 1st Printing
USA

(fus)

Maintenance and Specifications

Summary of Contents for 2009 Econoline

Page 1: ...craft Premium Gold Coolant change record 101 All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system...

Page 2: ...the Owner s Guide included with the vehicle It also describes equipment and gives specifications for equipment that was in effect when this guide was approved for printing and should be considered a p...

Page 3: ...by the symbol Warnings remind you to be especially careful to reduce the risk of personal injury NEW VEHICLE BREAK IN Your vehicle does not need an extensive break in Try not to drive continuously at...

Page 4: ...plug system and fuel injection system are controlled through the Powertrain Control Module PCM and Fuel Injection Control Module FICM 6 0L engine only Fuel is drawn from the fuel tank by a frame mount...

Page 5: ...d by the PCM The GPCM energizes the glow plugs immediately after the ignition is placed in the ON position then determines how long the glow plugs will be on according to the EOT and BARO sensors The...

Page 6: ...ng from downshifting at high vehicle speed or by descending steep grades at too high a vehicle speed for the selected transmission gear If your vehicle is equipped with a manual transmission refer to...

Page 7: ...WARNING LIGHTS E Series F Super Duty w manual transmission 2009 Econoline eco Supplement 1st Printing USA fus Instrument Cluster 7...

Page 8: ...avidson Note Some warning lights are reconfigurable telltale RTT indicator lights and will illuminate in the message center display and function the same as the warning light 2009 Econoline eco Supple...

Page 9: ...m is equipped with a fuel filter water separator to remove water from the fuel The WATER IN FUEL light will illuminate when the ignition is turned to start as part of the light function check and when...

Page 10: ...striction gauge to determine when the air filter element needs to be changed The vehicle may be driven with the engine air filter message on or when the underhood air filter restriction gauge has move...

Page 11: ...clutch pedal and place the gearshift in the neutral position The clutch must be fully depressed in order to operate the starter Do not press the accelerator during starting If your vehicle is equippe...

Page 12: ...gine until the glow plug pre heat indicator turns off 2 When the glow plug pre heat indicator turns off turn the key to start then release the key as soon as the engine starts The glow plugs will cont...

Page 13: ...o prolong engine life especially after extended high speed high ambient temperature or high GVW GCW operation it is recommended that a hot engine be idled for 3 5 minutes which will allow the turbocha...

Page 14: ...e the engine in temperatures of 32 F 0 C or lower read the following instructions Make sure that the batteries are of sufficient size and are fully charged Check other electrical components to make su...

Page 15: ...uipped in the Driving chapter of the Owner s Guide and oil pan heaters aftermarket will assist in engine starting in extreme cold ambient temperatures WARNING Do not use starting fluid such as ether i...

Page 16: ...r in the message center You may not need to change the air filter and the vehicle may be driven up to 200 miles 320 km under the following conditions Snow At the earliest opportunity open the hood and...

Page 17: ...d to cool the vehicle the winter grille cover should not be used The following usage guidelines will allow adequate airflow for proper radiator and air cooler performance Do not use the winter grille...

Page 18: ...at is designed to provide supplemental heat during engine warm up For maximum effectiveness mid to low blower speed is recommended during initial warm up When operating in automatic mode when equipped...

Page 19: ...9072 10000 4536 138 Wheelbase 9900 GVWR E 350 Cutaway with Single Rear Wheels SRW 6 0L 4 10 20000 9072 10000 4536 138 Wheelbase 10000 GVWR E 350 Cutaway with Dual Rear Wheels DRW 6 0L 4 10 20000 9072...

Page 20: ...0 9072 10000 4536 176 Wheelbase 13990 GVWR E 450 Cutaway with Dual Rear Wheels DRW 6 0L 4 10 20000 9072 10000 4536 176 Wheelbase 14500 GVWR E 450 Cutaway with Dual Rear Wheels DRW 6 0L 4 10 20000 9072...

Page 21: ...depending on mode of operation Weight carrying requires a draw bar and hitch ball The draw bar supports all the vertical tongue load of the trailer Weight distributing requires an aftermarket weight d...

Page 22: ...requires 2 5 drawbar Weight carrying 8000 3629 800 363 Weight distributing 16000 7258 1600 726 F 450 DRW Pick ups 2 5 ID with adapter requires 2 drawbar Weight carrying 6000 2721 600 272 Weight distri...

Page 23: ...new batteries are installed the transmission must relearn its shift strategy As a result the transmission may have firm and or soft shifts This operation is considered normal and will not affect funct...

Page 24: ...re tight and level 5 Turn the heater fan on in both vehicles to protect from any electrical surges Turn all other accessories off Connecting the jumper cables 1 Connect the positive jumper cable to th...

Page 25: ...f the positive cable to the positive terminal of the assisting battery 3 Connect the negative cable to the negative terminal of the assisting battery 2009 Econoline eco Supplement 1st Printing USA fus...

Page 26: ...spark may cause an explosion of the gases that surround the battery 5 Ensure that the cables are clear of moving parts or any fuel delivery system brake system or exhaust system parts Jump starting 1...

Page 27: ...e the jumper cable from the ground metal surface Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Remove the jumper cable on the negative connection of...

Page 28: ...sitive jumper stud of the disabled vehicle Reinstall the cap onto the jumper stud After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minutes so the...

Page 29: ...not spray a hot engine with cold water to avoid cracking the engine block or other engine components Spray Motorcraft Engine Shampoo and Degreaser ZC 20 on all parts that require cleaning and pressure...

Page 30: ...The holes need to be kept clear of mud debris or foreign material to maintain proper function of the exhaust system Clean and remove debris or foreign material if present as needed Spraying with a ho...

Page 31: ...ry WARNING The normal operating temperature of the exhaust system is very high Never work around or attempt to repair any part of the exhaust system until it has cooled Use special care when working a...

Page 32: ...lter assembly out of view 5 Power steering fluid reservoir 6 Brake fluid reservoir 7 Engine coolant reservoir 8 Air filter assembly 9 Engine oil dipstick 10 Power distribution box The Fuel Conditioner...

Page 33: ...uipped 5 Engine oil fill 6 Engine oil filter 7 Engine mounted fuel filter assembly 8 Engine oil dipstick 9 Fuel coolant reservoir 10 Brake fluid reservoir 11 Power distribution box behind engine coola...

Page 34: ...LOCALES Use only Ultra Low Sulfur 15 ppm Sulfur Maximum number 1 D or 2 D diesel fuel also known as ULSD in your 6 4L diesel engine The engine and exhaust system were designed to only use this fuel L...

Page 35: ...nk for more than three months If your vehicle will be parked or stored for more than three months then your vehicle should be drained and filled with a diesel fuel not containing biodiesel During cold...

Page 36: ...D fuel markets will need to be retrofitted at the customer s expense in order to be reliably operated on non ULSD fuel Vehicles equipped with a 6 0L engine that are operated in a market that does not...

Page 37: ...home heating oil agricultural fuel or any diesel fuel not intended for highway use Damage to the fuel injection system engine and exhaust catalyst can occur if an improper fuel is used Do not add gas...

Page 38: ...t depress the nozzle trigger as far If air is allowed to enter the fuel system during fuel filter change or if you run out of fuel the engine will purge the trapped air as it runs The engine may run r...

Page 39: ...be under pressure If the fuel filler cap is venting vapor or if you hear a hissing sound wait until it stops before completely removing the fuel filler cap Otherwise fuel may spray out and injure you...

Page 40: ...le next to the transmission case On all vehicles both filters should be replaced at the same time Regular fuel filter changes are an important part of engine maintenance failing to keep with the sched...

Page 41: ...e housing until it is firmly seated 4 Verify that the drain valve is closed and latched then remove the container from under the vehicle 5 Restart the engine and check WATER IN FUEL indicator light it...

Page 42: ...counterclockwise 2 Remove and discard the old fuel filter element 3 Carefully clean the mating surfaces Removal HFCM filter 1 Remove the fuel filter cap by turning counterclockwise 2009 Econoline eco...

Page 43: ...Removal Engine mounted fuel filter E Series F Super Duty 1 Remove the fuel filter cap by turning counterclockwise 2 Remove and discard the old fuel filter element 3 Carefully clean the mating surface...

Page 44: ...impurities may require the fuel filter to be replaced more frequently than the service interval specifies ENGINE OIL Checking the engine oil level Because it is normal to add some oil between oil chan...

Page 45: ...ice categories CJ 4 or CJ 4 SM It is important to use these oils because they are compatible with the emission control equipment of your vehicle to meet the more stringent emission standards The use o...

Page 46: ...ust be used for heavy duty driving and trailer towing A symbol has been developed by the American Petroleum Institute API to help you select the proper engine oil It will be included on the oil contai...

Page 47: ...in drain valve Note The filter should be changed before reinstalling the oil pan drain plug 2 Reinstall and tighten the oil filter cap WARNING Do not handle a hot oil filter with bare hands WARNING Co...

Page 48: ...t every 500 miles 800 km or two weeks whichever comes first Change the air filter when the gauge reads near the change filter line and the chamber is filled with yellow Engine performance and fuel eco...

Page 49: ...o NOT remove the air filter and reset the air filter restriction gauge Wet The air filter will dry after about 15 30 minutes at highway speeds At the earliest opportunity open the hood and reset the a...

Page 50: ...connect the air filter outlet tube 3 Disconnect the mass air flow MAF sensor electrical connector Slide out the red lock press tab and remove the electrical connector 4 Disconnect the three latches an...

Page 51: ...installed properly the air filter housing cover will not properly seat and the toggle clamps may not latch 4 Replace the air filter housing cover push the auxiliary tube against the air filter and cl...

Page 52: ...or ash cleaning at approximately 120 000 miles 193 000 km or greater actual mileage can vary greatly depending upon engine vehicle operating conditions and replaced with a new or remanufactured ash cl...

Page 53: ...damage or personal injury WARNING The normal operating temperature of the exhaust system is very high Never work around or attempt to repair any part of the exhaust system until it has cooled Use spe...

Page 54: ...ce repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in...

Page 55: ...hly as the fuel tank nears Empty This is a warning to the driver to add fuel as soon as possible Longer engine cranking time may be required once air is in the fuel system If air enters the fuel syste...

Page 56: ...er of your Owner s Guide F Super Duty or refer to the Jump starting section in the Roadside Emergencies chapter of this supplement E Series If engine cranks but won t start Prolonged starter cranking...

Page 57: ...ircuit breaker with one of a higher rating Higher rated fuses or circuit breakers could allow circuit overloading in the event of a circuit malfunction resulting in severe vehicle damage or personal i...

Page 58: ...orcraft Premium Gold Engine Coolant yellow colored VC 7 B WSS M97B51 A1 Engine oil includes filter change 15 0 quarts 14 2L 2 Motorcraft Motor Oil 15W40 Super Duty Motorcraft Motor Oil 10W30 Super Dut...

Page 59: ...e Scheduled Maintenance F Super Duty chapter GENERAL MAINTENANCE INFORMATION Why maintain your vehicle This guide describes the scheduled maintenance required for your vehicle Carefully following this...

Page 60: ...west overall cost to you and recommends against maintenance schedules that deviate from the scheduled maintenance information Ford strongly recommends the use of genuine Ford replacement parts Parts o...

Page 61: ...or provincial laws Genuine Ford Parts and Service When planning your maintenance services consider your Ford dealership for all your vehicle s needs Get the most from your service and maintenance vis...

Page 62: ...or exceed Ford Motor Company s specifications and we stand behind them Maintenance parts installed at your Ford dealership carry a nationwide 12 months 12 000 mile 20 000 km parts and labor limited wa...

Page 63: ...400 hours of engine operation see appropriate schedule Maximum fuel filter change interval F Super Duty Normal schedule 20 000 miles 32 000 km or 24 months whichever occurs first Special Operating Con...

Page 64: ...and door drain holes Check safety warning lamps brake ABS air bag safety belt for operation Check engine cooling system level coolant strength and hoses Check fuel cooling system for fluid level and...

Page 65: ...ission power steering window washer Inspect tires for wear and check air pressure including spare Check exhaust system for leaks damage loose parts and foreign materials Check that holes in the tail p...

Page 66: ...te if unusual wear is noted Inspect air filter restriction gauge replace filter as required Perform multi point inspection recommended DEALER VALIDATION RO P A CODE DATE MILEAGE 15 000 miles 24 000 km...

Page 67: ...required Inspect and lubricate steering linkage ball joints suspension tie rod ends driveshaft and U joints lubricate if equipped with Zerk fittings Inspect engine cooling system level coolant streng...

Page 68: ...level coolant strength and hoses Inspect brake pads shoes rotors drums brake lines and hoses and parking brake system Inspect exhaust system and heat shields Perform multi point inspection recommende...

Page 69: ...oints suspension tie rod ends driveshaft and U joints lubricate if equipped with Zerk fittings Inspect engine cooling system level coolant strength and hoses Inspect brake pads shoes rotors drums brak...

Page 70: ...level coolant strength and hoses Inspect brake pads shoes rotors drums brake lines and hoses and parking brake system Inspect exhaust system and heat shields Perform multi point inspection recommende...

Page 71: ...ms brake lines and hoses and parking brake system Inspect exhaust system and heat shields Inspect accessory drive belt s Inspect automatic transmission fluid level Perform multi point inspection recom...

Page 72: ...ttings Inspect engine cooling system level coolant strength and hoses Inspect brake pads shoes rotors drums brake lines and hoses and parking brake system Inspect exhaust system and heat shields Perfo...

Page 73: ...n tie rod ends driveshaft and U joints lubricate if equipped with Zerk fittings Inspect engine cooling system level coolant strength and hoses Inspect brake pads shoes rotors drums brake lines and hos...

Page 74: ...level coolant strength and hoses Inspect brake pads shoes rotors drums brake lines and hoses and parking brake system Inspect exhaust system and heat shields Perform multi point inspection recommended...

Page 75: ...eel ends for endplay and noise vehicles with dual rear wheels should only rotate if unusual wear is noted Inspect air filter restriction gauge replace filter as required Inspect and lubricate steering...

Page 76: ...z 946 mL of Supplemental Coolant Additive Motorcraft VC 8 or equivalent Every 30 000 miles 48 000 km Replace wheel bearing grease and grease seals on 4x2 wheel bearings if non sealed bearings Every 30...

Page 77: ...s required If the Nitrite level is 800 ppm or lower add 32 fl oz 946 mL of Supplemental Coolant Additive Motorcraft VC 8 or equivalent Every 30 000 miles 48 000 km Replace wheel bearing grease and gre...

Page 78: ...hichever comes first Check the Nitrite level of the coolant using Fleetguard DCA4 Test Strip Kit CC2602A to determine if recharge is required If the Nitrite level is above 800 ppm no action is require...

Page 79: ...required Replace cabin air filter if equipped Off road operation Every 5 000 miles 8 000 km or 6 months Change engine oil and replace filter Every 5 000 miles 8 000 km Check air filter restriction ga...

Page 80: ...00 km or 400 hours of engine operation whichever comes first Change engine mounted fuel filter and chassis mounted FCM fuel filter Use of Biodiesel up to and including 5 Biodiesel B5 Every 5 000 miles...

Page 81: ...ATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEA...

Page 82: ...ATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEA...

Page 83: ...nd inspect wheels for endplay and noise vehicles with dual rear wheels should only rotate if unusual wear is noted Inspect air filter restriction gauge replace filter as required Perform multi point i...

Page 84: ...ace filter as required Lubricate steering linkage ball joints suspension tie rod ends drive shaft 4x4 front axle U joints and U joints lubri cate if equipped with Zerk fittings Inspect automatic trans...

Page 85: ...wheels for endplay and noise vehicles with dual rear wheels should only rotate if unusual wear is noted Inspect air filter restriction gauge replace filter as required Replace engine and frame mounte...

Page 86: ...spect engine cooling system level coolant strength and hoses Inspect brake pads shoes rotors drums brakes lines hoses and parking brake system Inspect exhaust system and heat shields Inspect and lubri...

Page 87: ...s for more information Change rear axle fluid DANA axles only Refer to Special Operating Conditions for more information Inspect and lubricate steering linkage ball joints suspension tie rod ends driv...

Page 88: ...l vehicles equipped with the Torqshift transmission Consult your dealer for particular requirements Inspect and lubricate steering linkage ball joints suspension tie rod ends drive shaft 4x4 front axl...

Page 89: ...r endplay and noise vehicles with dual rear wheels should only rotate if unusual wear is noted Inspect air filter restriction gauge replace filter as required Replace accessory drive belt if not repla...

Page 90: ...8 or equivalent Every 40 000 miles 64 000 km or 1600 hours of engine operation whichever comes first Check the Nitrite level of the coolant using Fleetguard DCA4 Test Strip Kit CC2602A to determine i...

Page 91: ...icate steering and suspension ball joints and tie rod ends if equipped with zerk fittings Every 10 000 miles 16 000 km 6 months or 400 hours of engine operation whichever comes first Change engine mou...

Page 92: ...e if recharge is required If the Nitrite level is above 800 ppm no action is required If the Nitrite level is 800 ppm or lower add 32 fl oz 946 mL of Supplemental Coolant Additive Motorcraft VC 8 or e...

Page 93: ...striction gauge replace air filter as required or when air filter restriction gauge indicates Inspect and lubricate steering and suspension ball joints and tie rods if equipped with zerk fittings Insp...

Page 94: ...8 000 km Replace wheel bearing grease and grease seals on 4x2 wheel bearings if non sealed bearings Every 50 000 miles 80 000 km Check front axle lubricant 4x4 only Change rear axle lubricant if equip...

Page 95: ...e Motorcraft VC 8 or equivalent Every 30 000 miles 48 000 km Replace wheel bearing grease and grease seals on 4x2 wheel bearings if non sealed bearings Every 40 000 miles 64 000 km or 1600 hours of en...

Page 96: ...nt Every 30 000 miles 48 000 km Replace wheel bearing grease and grease seals on 4x2 wheel bearings if non sealed bearings Every 40 000 miles 64 000 km or 1600 hours of engine operation whichever come...

Page 97: ...LSD fuel Vehicles operated where ultra low sulfur diesel fuel is not required not available Every 2 500 miles 4 000 km or 3 months If using high sulfur fuel with more than 3000 ppm sulfur Change engin...

Page 98: ...ION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE...

Page 99: ...ION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE DEALER VALIDATION RO P A CODE DATE MILEAGE...

Page 100: ...92 A part number F1TZ 19580 B or equivalent Add four ounces 118 mL of additive friction modifier C8AZ 19B546 A EST M2C118 A or equivalent for complete refill of Traction Lok rear axles The axle lubric...

Page 101: ...P A CODE R O Current mileage goes here Add 45 000 miles to the current miles 45 000 Next change due at this mileage Or Today s date goes here Add 3 years 00 00 03 Date of next change whichever comes...

Page 102: ...R O MOTORCRAFT PREMIUM GOLD COOLANT CHANGE RECORD F SUPER DUTY ONLY Current mileage goes here Add 50 000 miles to the current miles 50 000 Next change due at this mileage Or Today s date goes here Add...

Page 103: ...miles 50 000 Next change due at this mileage Or Today s date goes here Add 3 years 00 00 03 Date of next change whichever comes first Dealer Stamp P A CODE R O Current mileage goes here Add 50 000 mi...

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