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Ford 1999 F-350, Owner'S Manual

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Ford 1999 F-350 Owner'S Manual Download Page 212

MOTORCRAFT PART NUMBERS

Component*

5.4L V8 engine

6.8L V10 engine

Air filter element

FA-1634

FA-1634

Fuel filter

FG-986B

FG-986B

Oil filter

FL-820-S

FL-820-S

PCV valve

EV-233

EV-233

Battery (Standard)

BXT-65-650

BXT-65-650

Battery (Optional)

BXT-65-750

BXT-65-650

Spark plugs-platinum**

AWSF-22E

AWSF-22E

*Refer to the

7.3 Liter Power Stroke Direct Injection Turbo Diesel

Owner’s Guide Supplement

for Motorcraft diesel engine service part

numbers.

**Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.

REFILL CAPACITIES

Fluid

Ford Part Name

Application

Capacity

Front axle

Motorcraft SAE
75W90 Axle
Lubricant

F-250/350 Dana
50 axle

1.8L (3.8 pints)

F-350/450/550
Dana 60 axle

2.7L (5.8 pints)

Rear axle

1,2,3

Motorcraft SAE
75W140 Synthetic
Rear Axle Lubricant

F-250 /350
(10.50 inch
axle)

3.3L (6.9 pints)

Motorcraft SAE
75W90 Synthetic
Rear Axle Lubricant

F-350/450
Dana 80

3.9L (8.3 pints)

Motorcraft SAE
80W90 Premium
Rear Axle Lubricant

F-550 Dana 135

11.6L
(24.5 pints)

Brake fluid

High Performance
DOT 3 Motor
Vehicle Brake Fluid

All

Fill to line on
reservoir

Capacities and specifications

212

Summary of Contents for 1999 F-350

Page 1: ...e 169 Capacities and specifications 212 Customer assistance 223 Reporting safety defects 235 Index 236 All rights reserved Reproduction by any means electronic or mechanical including photocopying rec...

Page 2: ...on this subject Please refer to the Index to locate the appropriate section which will provide you more information WARNINGS Warnings provide information which may reduce the risk of personal injury...

Page 3: ...rmation and guidelines for using your vehicle with a snowplow refer to the Driving chapter Using your vehicle as an ambulance If your light truck is equipped with the Ford ambulance preparation packag...

Page 4: ...can determine whether the ambulance manufacturer followed Ford s recommendations by directly contacting that manufacturer Ford Ambulance preparation package is only available on certain 7 3L Diesel en...

Page 5: ...Instrumentation 5...

Page 6: ...X 4 ABS L E F H RPM 1000 X 0 1 2 3 5 6 4 P R N 2 1 8 C 18 H D FUEL FILL SERVICE ENGINE SOON O P ON COAST OFF PANEL DIM SET ACCEL RES Headlamp control pg 22 Instrument panel dimmer switch pg 23 Turn s...

Page 7: ...T VOL PUSH ON SEEK TUNE AM FM w A C MAX A C OFF OFF OFF ON PASSENGER AIR BAG OVERDRIVE WD 4X4 HIGH 4X4 LOW Passenger air bag deactivate switch pg 96 Climate control system pg 24 Gearshift lever pg 116...

Page 8: ...I This OBD I system protects the environment by ensuring that your vehicle continues to meet government emission standards The OBD I system also assists the service technician in properly servicing y...

Page 9: ...rst available opportunity Under engine misfire conditions excessive exhaust temperatures could damage the catalytic converter the fuel system interior floor coverings or other vehicle components possi...

Page 10: ...on light should turn off A driving cycle consists of a cold engine startup followed by mixed city highway driving No additional vehicle service is required If the Service Engine Soon light remains on...

Page 11: ...ntarily illuminates when the ignition is turned to the ON position the engine is off and the parking brake is engaged If the brake warning lamp does not illuminate at this time seek service immediatel...

Page 12: ...hen the ignition is turned to the ON position and the engine is off The light also illuminates when the battery is not charging properly requiring electrical system service Four wheel drive low if equ...

Page 13: ...his chapter for more information Safety belt warning chime Chimes to remind you to fasten your safety belts For information on the safety belt warning chime refer to the Seating and safety restraints...

Page 14: ...y there is a small amount of reserve fuel in the tank When refueling the vehicle from empty indication the amount of fuel that can be added will be less than the advertised capacity due to the reserve...

Page 15: ...n as safely possible switch off the engine immediately and let the engine cool Refer to Engine coolant in the Maintenance and care chapter Never remove the coolant reservoir cap while the engine is ru...

Page 16: ...r in the red zone may damage the engine Battery voltage gauge This gauge shows the battery voltage when the ignition is in the ON position If the pointer moves and stays outside the normal operating r...

Page 17: ...our dealership or by a qualified technician TRIP COMPUTER IF EQUIPPED The trip computer tells you about the condition of your vehicle through a constant monitor of vehicle systems You may select displ...

Page 18: ...at service stations variations in top off procedure from one fill up to another rounding of the displayed values to the nearest 0 1 liter gallon To reset the average fuel economy 1 Press the MODE con...

Page 19: ...falls below 3 C 38 F the display will alternate from ICE to the outside temperature at a two second rate for one minute Compass The compass display is contained in the overhead console The vehicle he...

Page 20: ...uter will enter zone setting mode Zone setting mode is indicated when the display lights the ZONE indicator 5 Release both controls Subsequent pressing of either control will increment the zone Press...

Page 21: ...3 Press and hold both trip computer controls After approximately 8 seconds the trip computer will enter CAL mode CAL mode is indicated when the display lights the CAL indicator 4 Release both controls...

Page 22: ...n must be in the ON position and the headlamp control is in the OFF or Parking lamps position Always remember to turn on your headlamps at dusk or during inclement weather The Daytime Running Light DR...

Page 23: ...e instrument panel during headlamp and parklamp operation Rotate up to brighten Rotate down to dim Rotate to full up position past detent to turn on interior lamps 4WD CONTROL IF EQUIPPED This control...

Page 24: ...M Heater only system if equipped Fan speed control Controls the volume of air circulated in the vehicle Temperature control Controls the temperature of the airflow inside the vehicle On heater only sy...

Page 25: ...duce your windshield from fogging After a few minutes select any desired position To prevent humidity buildup inside the vehicle don t drive with the climate control system in the OFF position Don t p...

Page 26: ...nd Floor However the air conditioning will only function if the outside temperature is about 10 C 50 F or above Since the air conditioner removes considerable moisture from the air during operation it...

Page 27: ...tomer comfort when the temperature control knob is anywhere in between the full hot and full cold positions the air distributed through the floor ducts will be slightly warmer than the air sent to the...

Page 28: ...nditioner will do a much faster job of cooling if you drive for two or three minutes with the windows open This will force most of the hot stale air out of the vehicle Then operate your air conditione...

Page 29: ...AUDIO SYSTEM AM FM Stereo AM FM Stereo 1 2 3 4 AM FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON 1 2 3 4 AM FM SEEK TONE CLK TUNE TONE VOL 12 FM ST DX VOL PUSH ON AM FM STEREO Controls and fe...

Page 30: ...come back on at a nominal listening level when the ignition switch is turned back on AM FM select The AM FM select control works in radio mode AM FM select in radio mode This control allows you to sel...

Page 31: ...cy band Press to find the next listenable station up the frequency band Radio station memory preset The radio is equipped with four station memory preset controls These controls can be used to select...

Page 32: ...then use the volume knob to adjust the level Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers With the electronic AM FM stereo press the TONE contr...

Page 33: ...nutes The CLK control will allow you to switch between media display mode radio station stereo information etc and clock display mode time When in clock mode the media information will display for ten...

Page 34: ...AM FM stereo cassette Volume power control Press the control to turn the audio system on or off Turn the control to raise or lower volume SCAN BASS TREB BAL FADE SIDE EJ REW FF 1 2 TAPE AMS VOL PUSH O...

Page 35: ...trol to select from FM1 or FM2 memory preset stations AM FM select in tape mode Press this control to stop tape play and begin radio play Tune adjust The tune control works in radio mode Tune adjust i...

Page 36: ...adio station memory preset The radio is equipped with six station memory preset controls These controls can be used to select up to six preset AM stations and twelve FM stations six in FM1 and six in...

Page 37: ...reble adjust control allows you to increase or decrease the audio system s treble output Speaker balance adjust Speaker sound distribution can be adjusted between the right and left speakers Speaker f...

Page 38: ...he beginning of the current selection or FF to advance to the next selection The tape deck stops and returns to play mode when the AMS circuit senses a blank section on the tape In order to ensure pro...

Page 39: ...ion system is manufactured under license from Dolby Laboratories Licensing Corporation Setting the clock Press CLK to toggle between listening frequencies and clock mode while in radio mode To set the...

Page 40: ...t to clock information Anytime that the media is changed new radio station etc the media information will again display for ten seconds before reverting back to the clock In media mode the media infor...

Page 41: ...l come back on at a nominal listening level when the ignition switch is turned back on AM FM select The AM FM select control works in radio tape and CD modes AM FM select in radio mode This control al...

Page 42: ...for quick movement Tune adjust for CD changer if equipped Press to select the previous disc in the CD changer Play will begin on the first track of the disc unless the CD changer is in shuffle mode Re...

Page 43: ...a selection has been playing for three seconds or more and you press the CD changer will replay that selection from the beginning Press to seek forward to the next track of the current disc After the...

Page 44: ...reset The radio is equipped with six station memory preset controls These controls can be used to select up to six preset AM stations and twelve FM stations six in FM1 and six in FM2 Setting memory pr...

Page 45: ...emporarily stored in the memory preset controls until deactivated and are accessed in the same manner of your original presets To deactivate autoset and return to your audio system s manually set memo...

Page 46: ...ween the right and left speakers Press the BAL control then press to shift sound to the left and to shift sound to the right Speaker fade adjust Speaker sound can be adjusted between the front and rea...

Page 47: ...n single CD and CD changer play if equipped Rewind The rewind control works in tape and CD modes In tape mode radio play will continue until rewind is stopped with the TAPE control or the beginning of...

Page 48: ...Licensing Corporation Compression adjust Compression adjust brings soft and loud CD passages together for a more consistent listening level Press the COMP control to activate and deactivate compressi...

Page 49: ...set the minute press and hold the CLK control and press TUNE to decrease minutes and to increase minutes If your vehicle has a separate clock module other than the digital radio display the CLK butto...

Page 50: ...ion etc the media information will again display for ten seconds before reverting back to the clock In media mode the media information will always be displayed Mute mode Press the control to mute the...

Page 51: ...ve no function for that mode will be turned off Volume power control Press the control to turn the audio system on or off Turn control to raise or lower volume If the volume is set above a certain lev...

Page 52: ...Hold the control to move through the frequencies quickly Press to move to the next frequency up the band whether or not a listenable station is located there Hold for quick movement Tune adjust for CD...

Page 53: ...election has been playing for three seconds or more and you press the CD changer will replay that selection from the beginning Press to seek forward to the next track of the current disc After the las...

Page 54: ...io is equipped with six station memory preset controls These controls can be used to select up to six preset AM stations and twelve FM stations six in FM1 and six in FM2 Setting memory preset stations...

Page 55: ...controls will all store the last strong station available To deactivate autoset and return to your audio system s manually set memory stations press the AUTO control again Bass adjust The bass adjust...

Page 56: ...ween the right and left speakers Press the BAL control then press to shift sound to the left and to shift sound to the right Speaker fade adjust Speaker sound can be adjusted between the front and rea...

Page 57: ...rewind control works in tape and CD modes In tape mode radio play will continue until rewind is stopped with the TAPE control or the beginning of the tape is reached In CD mode pressing the REW contro...

Page 58: ...of Dolby Laboratories Licensing Corporation Compression adjust Compression adjust brings soft and loud CD passages together for a more consistent listening level Press the COMP control to activate and...

Page 59: ...LECT HOUR is displayed and press to decrease hours and to increase hours To set the minute press the clock RDS control until SELECT MIN is displayed and press to decrease minutes and to increase minut...

Page 60: ...n the feature on or off Press the control to scroll through the following selections RDS traffic announcement Press the RDS control until TRAFFIC is displayed Use the SELECT control to select ON or OF...

Page 61: ...ogram type With the feature on use the SEEK or AUTOSET or SCAN control to find the desired program type from the following selections Classic Country Info Jazz R B Religious Rock Soft Top 40 RDS show...

Page 62: ...ong with the frequency Press SEL in order to scroll through the text messages Mute mode Press the control to mute the playing media Press the control again to return to the playing media CD changer if...

Page 63: ...t up to six or ten CDs The magazine does not need to be full for the changer to operate Radio power must be turned on to play the CDs in the changer The magazine may be stored in the glove compartment...

Page 64: ...with format and dimensions not within industry standards is inserted Cleaning compact discs Inspect all discs for contamination before playing If necessary clean discs only with an approved CD cleaner...

Page 65: ...Some radios may tune down to 87 7 MHz Radio reception factors Three factors can affect radio reception Distance strength The further an FM signal travels the weaker it is The listenable range of the a...

Page 66: ...ctrical accessories such as the radio to operate while the engine is not running 2 LOCK locks the steering wheel automatic transmission gearshift lever and allows key removal 3 OFF shuts off the engin...

Page 67: ...t use the speed control in heavy traffic or on roads that are winding slippery or unpaved Do not shift the gearshift lever into N Neutral with the speed control on To turn speed control off Press OFF...

Page 68: ...rakes to reduce your vehicle speed If your vehicle slows down more than 16 km h 10 mph below your set speed on an uphill your speed control will disengage This is normal Pressing RES RSM RESUME will r...

Page 69: ...med set speed To set a lower set speed Press and hold CST COAST Release the control when the desired speed is reached or Press and release CST COAST Each press will decrease the set speed by 1 6 km h...

Page 70: ...ss the brake pedal or Depress the clutch pedal if equipped Disengaging the speed control will not erase the previously programmed set speed Pressing OFF will erase the previously programmed set speed...

Page 71: ...T STEERING WHEEL IF EQUIPPED Pull the tilt steering control toward you to move the steering wheel up or down Hold the control while adjusting the wheel to the desired position then release the control...

Page 72: ...low or high speed position The bars of varying length are for intermittent wipers When in this position rotate the control upward for fast intervals and downward for slow intervals Push the control on...

Page 73: ...rol Switch TCS located on the end of the gearshift lever The Transmission Control Indicator Light TCIL the word OFF will illuminate on the end of the gearshift lever The transmission will operate in g...

Page 74: ...s Press the top portion of the rocker switch to close Press the bottom portion of the rocker switch to open One touch down Press AUTO completely down and release quickly The driver s window will open...

Page 75: ...y the window switches may be used for up to ten minutes after the ignition switch is turned to the OFF position or until any door is opened POWER DOOR LOCKS IF EQUIPPED Press U to unlock all doors and...

Page 76: ...mirrors Pull the side mirrors in carefully when driving through a narrow space like an automatic car wash CENTER CONSOLE IF EQUIPPED Your vehicle may be equipped with a variety of console features The...

Page 77: ...d in troubleshooting Unlocking the doors Press this control to unlock the driver s door The interior lamps will illuminate Press the control a second time within five seconds to unlock all doors Locki...

Page 78: ...ncluding interference that may cause undesired operation Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipmen...

Page 79: ...n the remote entry system is used to unlock the door s or sound the personal alarm The system automatically turns off after 25 seconds or when the ignition is turned to the RUN or ACC position The dom...

Page 80: ...ck unlock press any control on all transmitters up to four When completed turn the ignition to OFF The doors will lock unlock one last time to confirm completion of program mode All transmitters must...

Page 81: ...removal Your tailgate is removable to allow more room for loading 1 Lower the tailgate 2 Use a screwdriver to pry the spring clip on each connector past the head of the support screw Disconnect cable...

Page 82: ...ase lever to quickly fold the seatback forward 60 40 split bench seat if equipped Lift the release bar to move the seat forward or backward Ensure the seat is relatched into place Pull the seatback ha...

Page 83: ...d the seatback forward Adjusting the front power seat if equipped Never adjust the driver s seat or seatback when the vehicle is moving Do not pile cargo higher than the seatbacks to avoid injuring pe...

Page 84: ...rol to move the seat forward backward up or down Using the manual lumbar support Turn the lumbar support control toward the front of vehicle to increase firmness Turn the lumbar support control toward...

Page 85: ...ding them down 1 Locate the strap on the rear of the lower seat cushion 2 Lift the strap and rotate the lower seat cushion toward the front of the vehicle 3 Locate the strap below the seatback 4 Pull...

Page 86: ...afety belts even when an air bag SRS is provided It is extremely dangerous to ride in a cargo area inside or outside of a vehicle In a collision people riding in these areas are more likely to be seri...

Page 87: ...nger and rear seat outboard safety belts have two types of locking modes described below Vehicle sensitive mode The vehicle sensitive mode is the normal retractor mode allowing free shoulder belt leng...

Page 88: ...ocking mode When a tight lap shoulder fit is desired Anytime a child safety seat is installed in a passenger front or outboard rear seating position if equipped Refer to Safety Restraints for Children...

Page 89: ...so the belt rests across the middle of your shoulder To lower the shoulder belt height push the button and slide the height control down To raise the height of the shoulder belt slide the height adjus...

Page 90: ...safety belt assembly by adding a safety belt extension assembly part number 611C22 Safety belt extension assemblies can be obtained from your dealer at no cost Use only extensions manufactured by the...

Page 91: ...safety belt assemblies including retractors buckles front seat belt buckle assemblies buckle support assemblies slide bar if equipped shoulder belt height adjusters if equipped child safety seat teth...

Page 92: ...ar their safety belts even when an air bag SRS is provided Always transport children 12 years old and under in the back seat and always properly use appropriate child restraints National Highway Traff...

Page 93: ...face and torso causing serious injury Do not attempt to service repair or modify the Air Bag Supplemental Restraint System or its fuses See your Ford or Lincoln Mercury dealer Children and air bags F...

Page 94: ...wder to lubricate the bag or sodium compounds e g baking soda that result from the combustion process that inflates the air bag Small amounts of sodium hydroxide may be present which may irritate the...

Page 95: ...ness light the air bag back up power and the air bag ignitors Determining if the system is operational The SRS uses a readiness light in the instrument cluster or a tone to indicate the condition of t...

Page 96: ...n a proper position can increase the risk of serious injury or death in a collision Turning the passenger air bag off 1 Insert the ignition key turn the switch to OFF position and hold in OFF position...

Page 97: ...ould always be ON the air bag OFF light should not be illuminated unless the passenger is a person who meets the requirements stated either in Category 1 2 or 3 of the NHTSA Transport Canada deactivat...

Page 98: ...the front seat This provides the protection of safety belts and permits the air bags to provide the additional protection they were designed to provide If you choose to deactivate your air bag you ar...

Page 99: ...work with air bags to help reduce the risk of injury in a collision The energy management safety belt is designed to give or release additional belt webbing in some accidents to reduce concentration...

Page 100: ...ergy management safety belts for the driver and or right front passenger These particular belts are specifically designed to work with air bags to help reduce the risk of injury in a collision The ene...

Page 101: ...s If the child is the proper size restrain the child in a safety seat Children who are too large for child safety seats as specified by your child safety seat manufacturer should always wear safety be...

Page 102: ...ty seat that is recommended for the size and weight of the child Carefully follow all of the manufacturer s instructions with the safety seat you put in your vehicle If you do not install and use the...

Page 103: ...afety seats with tether straps Carefully follow all of the manufacturer s instructions included with the safety seat you put in your vehicle If you do not install and use the safety seat properly the...

Page 104: ...ther route the tongue through the child seat according to the child seat manufacturer s instructions Be sure the belt webbing is not twisted 4 Insert the belt tongue into the proper buckle the buckle...

Page 105: ...while pushing down with knee on the child seat 8 Allow the safety belt to retract to remove any slack in the belt 9 Before placing the child in the seat forcibly tilt the seat forward and back to make...

Page 106: ...inside of the back panel of your vehicle The anchor bracket must be installed using the instructions provided with the tether anchorage hardware kit Tether anchorage hardware kits part number 613D74 i...

Page 107: ...tment and exhaust system which can start a fire Do not start your vehicle in a closed garage or in other enclosed areas Exhaust fumes can be toxic Always open the garage door before you start the engi...

Page 108: ...omatic transmission Make sure the parking brake is set Make sure the gearshift is in P Park If starting a vehicle with a manual transmission Make sure the parking brake is set Push the clutch pedal to...

Page 109: ...and try again 3 If the temperature is below 12 C 10 F and the engine does not start in fifteen seconds on the first try turn the key OFF and wait ten seconds and try again If the engine does not start...

Page 110: ...he night before starting the vehicle To prevent electrical shock do not use your heater with ungrounded electrical systems or two pronged cheater adapters Guarding against exhaust fumes Although odorl...

Page 111: ...reproductive harm Important ventilating information If the engine is idling while the vehicle is stopped in an open area for long periods of time open the windows at least 2 5 cm one inch Adjust the...

Page 112: ...stem RABS is designed to help you maintain directional stability in emergency stopping situations With RABS the rear brakes are kept from locking during panic stops however the front wheels can lock b...

Page 113: ...em The ABS performs a self check at 17 km h 10 mph after you start the engine and begin to drive away A brief mechanical noise may be heard during this test This is normal If a malfunction is found th...

Page 114: ...nt space will enable you to avoid obstacles and bring the vehicle to a controlled stop The Anti Lock system does not decrease the time necessary to apply the brakes or always reduce stopping distance...

Page 115: ...the engine to help steer the vehicle Never hold the steering wheel to the extreme right or the extreme left position for more than a few seconds when the engine is running This action could damage th...

Page 116: ...Park with the brake pedal depressed 1 Apply the parking brake turn ignition key to LOCK then remove the key 2 Insert the key and turn it to OFF Apply the brake pedal and shift to N Neutral 3 Start the...

Page 117: ...d the brake pedal down while you move the gearshift lever from P Park to another position If you do not hold the brake pedal down your vehicle may move unexpectedly and injure someone P Park Always co...

Page 118: ...the position The TCIL the word OFF will illuminate on the gearshift lever Transmission operates in gears one through three Drive provides more engine braking than Overdrive and is useful when driving...

Page 119: ...ansmission to shift to a lower gear and will shift to 1 Low after vehicle decelerates to the proper speed MANUAL TRANSMISSION OPERATION IF EQUIPPED Using the clutch Vehicles equipped with a manual tra...

Page 120: ...on a hill These actions will seriously reduce clutch life Recommended shift speeds Downshift according to the following charts for your specific engine drivetrain combination Maximum downshift speeds...

Page 121: ...3 56 km h 35 mph 19 km h 12 mph 3 2 32 km h 20 mph 13 km h 8 mph 2 1 8 km h 5 mph 3 km h 2 mph 1 LO Only shift to LO when at a stop 1 Use 2H or 4H for 4WD equipped vehicles 2 Downshift at lower speeds...

Page 122: ...unexpectedly and injure someone Use 1 First gear and set the parking brake fully Reverse Make sure that your vehicle is at a complete stop before you shift into R Reverse Failure to do so may damage t...

Page 123: ...Fourth gears before you shift into R Reverse This is a special lockout feature that protects you from accidentally shifting into R Reverse when you downshift from D Overdrive With the 6 speed transmis...

Page 124: ...t for information on the auxiliary powertrain control module APCM and its operation The PTO can be used during mobile and stationary continuous intermittent applications PTO operation is disabled whil...

Page 125: ...nary passenger cars Utility and four wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low slung sports cars are designed to perform satisfactorily...

Page 126: ...D system indicator lights illuminate only under the following conditions If these lights illuminate during normal driving have your vehicle serviced 4x4 illuminates when the ignition is turned on and...

Page 127: ...o 2H 2WD high Move the transfer case lever to 2H 2WD High at a stop or any forward speed up to 88 km h 55 mph With the vehicle at complete stop disengage the locking hubs optional by rotating the hub...

Page 128: ...ral position Always set the parking brake fully and turn off the ignition when leaving the vehicle Using the electronic shift 4WD system if equipped Positions of the electronic shift system To prevent...

Page 129: ...prevent damage the electronic shift 4WD system is designed to allow up to 45 seconds before the shift command is performed In the event that conflicting shift commands are selected allow up to 45 sec...

Page 130: ...damage from concealed objects such as rocks and stumps You should either know the terrain or examine maps of the area before driving Map out your route before driving in the area For more information...

Page 131: ...es an imbalance that could damage drive components If the transmission transfer case or front axle are submerged in water their fluids should be checked and changed if necessary Water intrusion into t...

Page 132: ...BS you should be careful when braking Front brake lock up on any surface causes loss of steering control If your vehicle is equipped with a Four Wheel Anti lock Brake System ABS apply the brakes as yo...

Page 133: ...nation any required option weight for trailer towing and the weight of the driver from the GCWR for the towing vehicle Maximum Trailer Weight maximum weight of a trailer the loaded vehicle including p...

Page 134: ...ry tow 1 Use the appropriate maximum gross combined weight rating GCWR chart to find the maximum GCWR for your type engine and rear axle ratio 2 Weigh your vehicle as you customarily operate the vehic...

Page 135: ...Weight of additional body must be subtracted from the maximum trailer weight Your vehicle s load capacity is designated by weight not by volume so you cannot necessarily use all available space when...

Page 136: ...lbs 1 5 4L 3 73 6 124 13 500 4 536 10 000 5 4L 4 10 6 804 15 000 4 536 10 000 6 8L 3 73 7 711 17 000 4 536 10 000 6 8L 4 30 8 165 18 000 4 536 10 000 1 Conventional Class IV trailer hitch only Fifth...

Page 137: ...0 4 536 10 000 1 Conventional Class IV trailer hitch only Fifth wheel trailer maximum weights can be calculated by subtracting GVW from GCWR F 450 with automatic transmission Engine Rear axle ratio Ma...

Page 138: ...2 Measure the height of a reference point on the front and rear bumpers at the center of the vehicle 3 Attach the trailer to the vehicle and adjust the hitch equalizers so that the front bumper height...

Page 139: ...instructions and equipment for hooking up trailer lamps Using a step bumper The rear bumper is equipped with an integral hitch and requires only a ball with a 25 4 mm one inch shank diameter The bump...

Page 140: ...P Park automatic transmissions or N Neutral manual transmissions This aids engine cooling and air conditioner efficiency Vehicles with trailers should not be parked on a grade If you must park on a g...

Page 141: ...dd ballast weight to the back of the vehicle if necessary Refer to the Safety Compliance Certification Label to find Front GAWR The Front Axle Accessory Reserve Capacity and the Total Accessory Reserv...

Page 142: ...cifications are located in the vehicle s Workshop Manual Adherence to the toe and ride height specification is important for proper tire wear ride handling and headlight aim Snowplowing with your air...

Page 143: ...er you will not need to worry about blade position to provide maximum airflow 4WD operation while plowing Shift transfer case to 4x4 LOW 4WD Low when plowing in small areas at speeds below 8 km h 5 mp...

Page 144: ...azard flashers simultaneously Depress control again to turn the flashers off RESETTING THE FUEL PUMP SHUT OFF SWITCH After a collision if the engine cranks but does not start the fuel pump shut off sw...

Page 145: ...turn the key to the OFF position 5 Make a further check for leaks in the fuel system FUSES AND RELAYS Fuses If electrical components in the vehicle are not working a fuse may have blown Blown fuses ar...

Page 146: ...A Yellow Yellow Yellow Blue Blue 25A Natural Natural 30A Green Green Green Pink Pink 40A Orange Green Green 50A Red Red Red 60A Blue Yellow 70A Tan Brown 80A Natural Black Passenger compartment fuse p...

Page 147: ...2 5A Instrument Cluster Powertrain Control Module PCM Keep Alive Memory 3 20A Cigar Lighter OBDII 4 10A Glove Box Lamp Map Lamps Power Mirrors Underhood Lamp 5 Not Used 6 Not Used 7 5A Power Window L...

Page 148: ...ystem ABS Module Brake Shift Interlock Speed Control 16 15A Instrument Cluster Hi beam Headlamps 17 Not Used 18 Not Used 19 10A Auxiliary Powertrain Control Module APCM Diesel only Instrument Cluster...

Page 149: ...Used Relay 3 Horn Relay 4 Power Window One Touch Down Relay Relay 5 Accessory Delay Relay Power distribution box The power distribution box trailer tow and electronic shift on the fly relay blocks are...

Page 150: ...ailer Tow Park Lamps 5 20A Gasoline only 5A Diesel only Gasoline only PCM Two Speed Fuel Pump Relay Coil Fuel Pump Relay Coil Mass Air Flow Sensor Fuel Injectors Diesel only Dual Alternator A Field 6...

Page 151: ...13 30A Multi function Switch Headlamps 14 60A Anti Lock Brake System 15 30A Windshield Wiper Motor 16 30A Trailer Tow Battery Charge 17 30A Electronic Shift On The Fly Relay Transfer Case Shift Motor...

Page 152: ...railer Tow Backup Lamp Relay 39 Trailer Tow Battery Charge Relay 40 Electronic Shift On The Fly Relay 1 Electronic Shift On The Fly Relay 2 Mini Fuses Maxi Fuses Circuit Breaker CHANGING THE TIRES If...

Page 153: ...Regular cab crew cab and SuperCab without rear bench seat Fastened to floor pan behind rearmost seat on passenger side SuperCab with rear bench seat Under rear bench on passenger side Jack handle and...

Page 154: ...e rearward and the cable is slack 5 Remove the retainer through the center of the wheel Stowing the spare 1 Lay the tire on the ground with the valve stem facing up 2 Slide the wheel under the vehicle...

Page 155: ...P Park Manual transmission Place gearshift lever in R Reverse Electronic Shift On the Fly four wheel drive Place transfer case in 2WD 4x4 HIGH or 4x4 LOW Manual shift transfer case four wheel drive P...

Page 156: ...transmission or R Reverse manual transmission To prevent the vehicle from moving when you change the tire be sure that the parking brake is set and the diagonally opposite wheel is blocked If the veh...

Page 157: ...Front 4x2 Front passenger side 4x4 Roadside emergencies 157...

Page 158: ...Front driver side 4x4 Make sure the jack fits into the notched area on the differential housing Rear Roadside emergencies 158...

Page 159: ...he valve stem must be facing outward If replacing the outboard wheel the valve stem must be facing inward Reinstall the lug nuts until the wheel is snug against the hub Do not fully tighten the lug nu...

Page 160: ...Front 4x2 Front driver side 4x4 Front passenger side 4x4 Roadside emergencies 160...

Page 161: ...wrench 17 Replace the flat tire with the spare tire making sure the valve stem is facing outward on all front an inboard rear wheels If replacing the outboard wheel the valve stem must be facing inwa...

Page 162: ...operation and after any wheel disturbance tire rotation changing a flat tire wheel removal etc Bolt size Wheel lug nut torque Nm Lb ft M14 x 1 5 200 225 150 165 Torque specifications are for nut and...

Page 163: ...Use only a 12 volt supply to start your vehicle 2 Do not disconnect the battery of the disabled vehicle as this could damage the vehicle s electrical system 3 Park the booster vehicle close to the ho...

Page 164: ...to the positive terminal of the discharged battery Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Connect the other end of the positive cable to the p...

Page 165: ...n exposed metal part to ground the circuit are the alternator mounting brackets or an engine lifting eye Do not use fuel lines engine rocker covers or the intake manifold as grounding points Do not co...

Page 166: ...le has been started run both engines for an additional three minutes before disconnecting the jumper cables Removing the jumper cables Remove the jumper cables in the reverse order that they were conn...

Page 167: ...ery 4 Remove the jumper cable from the positive terminal of the disabled vehicle s battery After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minute...

Page 168: ...d using a wheel lift or a slingbelt with T hooks On 4x4 vehicles it is recommended that your vehicle be towed with a wheel lift or flatbed equipment with all the wheels off the ground However a slingb...

Page 169: ...designed and built to provide the best performance in your vehicle PRECAUTIONS WHEN SERVICING YOUR VEHICLE Be especially careful when inspecting or servicing your vehicle Do not work on a hot engine...

Page 170: ...from moving unexpectedly Working with the engine on Automatic transmission 1 Set the parking brake and ensure the gearshift is securely latched in P Park 2 Block the wheels to prevent the vehicle fro...

Page 171: ...the bottom left corner of the instrument panel 2 Go to the front of the vehicle and release the auxiliary latch located under the right center of the hood Slide the handle to release the auxiliary lat...

Page 172: ...Air filter assembly 7 Engine coolant reservoir 8 Windshield washer fluid reservoir 9 Battery 10 Engine oil filler cap 11 Transmission fluid dipstick automatic transmission ENGINE OIL Checking the eng...

Page 173: ...oil level indicator dipstick 6 Wipe the indicator clean Insert the indicator fully then remove it again If the oil level is between the MIN and MAX marks the oil level is acceptable DO NOT ADD OIL If...

Page 174: ...an be heard To avoid possible oil loss DO NOT operate the vehicle with the engine oil level indicator and or the engine oil filler cap removed Engine oil and filter recommendations Look for this Certi...

Page 175: ...experienced It is recommended you use the appropriate Motorcraft oil filter or another brand meeting Ford specifications for your engine application BRAKE FLUID Checking and adding brake fluid Brake...

Page 176: ...F EQUIPPED Check the clutch fluid level Refer to the Scheduled Maintenance Guide for the service interval schedules Use only a DOT 3 brake fluid designed to meet Ford specifications Refer to Capacitie...

Page 177: ...tall rubber diaphragm and cap onto reservoir WINDSHIELD WASHER FLUID Checking and adding washer fluid Check the washer fluid whenever you stop for fuel The reservoir is highlighted with a symbol If th...

Page 178: ...e coolant antifreeze or windshield washer fluid outside of its specified function and vehicle location Adding engine coolant Use only Ford Premium Engine Coolant E2FZ 19549 AA in Oregon F5FZ 19549 CC...

Page 179: ...rgency but you must replace it with a 50 50 mixture of coolant and distilled water as soon as possible Check the coolant level in the coolant reservoir the next few times you drive the vehicle If nece...

Page 180: ...th Severe winter climate If you drive in extremely cold climates less than 36 C 34 F it may be necessary to increase the coolant concentration above 50 Refer to the chart on the coolant container to e...

Page 181: ...increase Once the engine temperature cools the engine can be re started Take your vehicle to a service facility as soon as possible to minimize engine damage When fail safe mode is activated You have...

Page 182: ...ould be between the ADD MIN and MAX lines Do not add fluid if the level is in this range 5 If the fluid is low add fluid in small amounts continuously checking the level until it reaches the range bet...

Page 183: ...evel The fluid should be in the designated area for normal operating temperature or ambient temperature Low fluid level Do not drive the vehicle if the fluid level is at the bottom of the dipstick and...

Page 184: ...ricant specifications section in the Capacities and specifications chapter Use of a non approved automatic transmission fluid may cause internal transmission component damage If necessary add fluid in...

Page 185: ...el 3 Fluid level should be at bottom of the opening 4 Add enough fluid through the filler opening so that the fluid level is at the bottom of the opening 5 Install and tighten the fill plug securely U...

Page 186: ...y fluid that meets Ford specifications Refer to the Capacities and specifications chapter DRIVELINE UNIVERSAL JOINT AND SLIP YOKE Your vehicle may be equipped with universal joints that require lubric...

Page 187: ...s with distilled water If the battery needs water often have the charging system checked If your battery has a cover shield make sure it is reinstalled after the battery has been cleaned or replaced F...

Page 188: ...ions are maintained by power from the battery When the battery is disconnected or a new battery is installed the engine must relearn its idle and fuel trim strategy for optimum driveability and perfor...

Page 189: ...not wipe properly clean both the windshield and wiper blades using undiluted windshield wiper solution or a mild detergent Rinse thoroughly with clean water To avoid damaging the blades do not use fue...

Page 190: ...ar grade is a comparative rating based on the wear rate of the tire when tested under controlled conditions on a specified government test course For example a tire graded 150 would wear one and one h...

Page 191: ...loading either separately or in combination can cause heat buildup and possible tire failure SERVICING YOUR TIRES Checking the tire pressure Use an accurate tire pressure gauge Check the tire pressure...

Page 192: ...Four tire rotation Five tire rotation Maintenance and care 192...

Page 193: ...erly and safely Make sure that all replacement tires are of the same size type load carrying capacity and tread design e g All Terrain etc as originally offered by Ford Do not replace your tires with...

Page 194: ...move the tire chains when they are no longer needed Do not use tire chains on dry roads The suspension insulation and bumpers will help prevent vehicle damage Do not remove these components from your...

Page 195: ...ss and permanent injury Avoid getting fuel liquid in your eyes If fuel is splashed in the eyes remove contact lenses if worn flush with water for 15 minutes and seek medical attention Failure to seek...

Page 196: ...e in the fill position Choosing the right fuel Use only UNLEADED FUEL The use of leaded fuel is prohibited by law and could damage your vehicle Do not use fuel containing methanol It can damage critic...

Page 197: ...use of gasolines to improve air quality including reformulated gasolines that contain oxygenates up to 10 ethanol or 15 MTBE Running out of fuel Avoid running out fuel because this situation may have...

Page 198: ...ut and injure you or others If you do not use the proper fuel filler cap excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel system to work improperly in a colli...

Page 199: ...full amount of the advertised capacity of the fuel tank due to the empty reserve still present in the tank For consistent results when filling the fuel tank Use the same filling rate setting low medi...

Page 200: ...ield up to 10 savings in fuel Steady speeds without stopping will usually give the best fuel economy Idling for long periods of time greater than one minute may waste fuel Anticipate stopping slowing...

Page 201: ...carried Adding certain accessories to your vehicle for example bug deflectors rollover light bars running boards ski luggage racks may reduce fuel economy Using fuel blended with alcohol may lower fue...

Page 202: ...he Scheduled Maintenance Guide are essential to the life and performance of your vehicle and to its emissions system If other than Ford Motorcraft or Ford authorized parts are used for maintenance rep...

Page 203: ...test with the Check Engine Service Engine Soon light on If the vehicle s powertrain system or its battery has just been serviced the on board diagnostics system is reset to a not ready for I M test c...

Page 204: ...in the OFF position 2 Open the hood 3 Release clip and disconnect the electrical connector from the bulb 4 Remove bulb retainer ring by turning it counterclockwise about 1 4 turn then slide the ring...

Page 205: ...er assembly by pulling gently 4 Disconnect the electrical connectors from the parking lamp side marker assembly and remove 5 Remove the four bolts and headlamp bezel 6 Remove the four screws and the h...

Page 206: ...erclockwise and remove from lamp assembly 5 Pull the bulb straight out of the socket and push in the new bulb 6 Install bulb socket in lamp assembly by turning clockwise 7 Carefully install the tail l...

Page 207: ...move it from the lamp assembly 3 Pull out the old bulb from the socket and push in the new bulb 4 Install the bulb socket in lamp assembly by turning it clockwise Using the right bulbs Function Number...

Page 208: ...ur vehicle is particularly dirty use a quality car wash detergent Always use a clean sponge washing glove or similar device and plenty of water for best results To avoid spots avoid washing when the h...

Page 209: ...application instructions on the products Remove particles such as bird droppings tree sap insect remains tar spots road salt and industrial fallout immediately Cleaning the wheels Wash with the same d...

Page 210: ...some hot wax treatments used by commercial car washes Clean the outside of the windshield with a non abrasive cleanser such as the non abrasive Bon Ami powder Rinse thoroughly with clean water Do not...

Page 211: ...eats if equipped To clean simply use a soft cloth dampened with water and a mild soap Wipe the leather again with a damp cloth to remove soap residue Dry with a soft cloth For tougher soiling concerns...

Page 212: ...Emissions Control Information VECI decal for spark plug gap information REFILL CAPACITIES Fluid Ford Part Name Application Capacity Front axle Motorcraft SAE 75W90 Axle Lubricant F 250 350 Dana 50 axl...

Page 213: ...your 7 3L Diesel Supplement Fuel tank N A Mid ship tank optional aft axle on narrow frame Chassis Cab 71 9L 19 0 gallons Right side saddle mounted tank optional on narrow frame Chassis Cab 87 1L 23 0...

Page 214: ...t should be changed any time the rear axle has been submerged in water 2 Add 236 ml 8 oz of additive Friction Modifier C8AZ 19B546 A Ford Specification EST M2C118 A for complete refill of Traction Lok...

Page 215: ...e1 Dana 80 axles XY 75W90 QL WSP M2C201 A Motorcraft SAE 80W90 Premium Rear Axle Lubricant1 Dana 135 axles XY 80W90 QL WSP 19580 B Brake fluid and clutch fluid if equipped High Performance DOT 3 Motor...

Page 216: ...etic MERCON ATF E6AZ 19582 B MERCON Manual transmission 6 speed Motorcraft MERCON ATF XT 2 QDX MERCON Automatic transmission Motorcraft MERCON ATF XT 2 QDX MERCON Windshield washer fluid Ultra clear w...

Page 217: ...4x2 Super Cab 4x4 1 Overall height 1 864 mm 74 in 1 958 mm 77 1 in 1 870 mm 73 6 in 1 964 mm 77 3 in 2 Track Front Rear 1 736 3 mm 68 3 in 1 729 3 mm 68 in 1 736 3 mm 68 3 in 1 729 3 mm 68 in 1 736 3...

Page 218: ...wheel base b Long wheel base F350 except Crew cab Dimension Body style Chassis Cab Regular Cab Super Cab 4x2 Super Cab 4x4 1 Overall height 1 972 mm 77 6 in 1 860 mm 73 2 in c e 1 865 mm 73 4 in a 1 8...

Page 219: ...base 3 967 mm 156 2 in a 4 379 mm 172 4 in b 3 967 mm 156 2 in a 4 379 mm 172 4 in b 5 Overall length 6 242 mm 245 8 in a 6 654 mm 262 0 in b 6 242 mm 245 8 in a 6 654 mm 262 0 in b a Short wheel base...

Page 220: ...2 075 mm 81 6 in 2 067 mm 81 4 in 2 066 mm 81 3 in 2 Track Front Rear 1 736 mm 68 3 in 1 879 mm 74 in 1 736 mm 68 3 in 1 879 mm 74 in 1 736 mm 68 4 in 1 610 mm 63 4 in 1 736 mm 68 4 in 1 610 mm 63 4 i...

Page 221: ...3 2 1 5 4 Capacities and specifications 221...

Page 222: ...engine block transmission frame and transfer case if equipped MFD BY FORD MOTOR CO IN U S A EXT PNT XXXXXX XXXXXX RC XX DSO XXXX F0000 BAR INT TR TP PS R AXLE TR SPR T0000 X XX XXX X XX X XXXX UTC FO...

Page 223: ...dealership if within 56 km 35 miles Even non warranty related tows like accidents or getting stuck in the mud or snow are covered some exclusions apply such as impound towing or repossession Using ro...

Page 224: ...e United States and Canada provided by a network of more than 5 200 participating Ford Lincoln Mercury and Ford of Canada dealers If you did not take advantage of the Ford Extended Service Plan at the...

Page 225: ...the dealership speak with the service manager If you are still not satisfied speak with the owner or general manager of the dealership In most cases your concern will be resolved at this level Ford Mo...

Page 226: ...ed prior to enforcing state created rights or other rights which are independent of the Magnuson Moss Warranty Act or state replacement or repurchase laws THE DISPUTE SETTLEMENT BOARD The Dispute Sett...

Page 227: ...nt upon the customer s possession of the vehicle Eligibility may differ according to state law For example see the unique brochures for California West Virginia Georgia and Wisconsin purchasers lessee...

Page 228: ...explanation if your application does not qualify for Board review Oral presentations If you would like to make an oral presentation indicate YES to question 6 on the application While it is your righ...

Page 229: ...n country contact the appropriate foreign embassy or consulate These officials can inform you of local vehicle registration regulations and where to find unleaded fuel If you cannot find unleaded fuel...

Page 230: ...ket Operations FORD ACCESSORIES FOR YOUR VEHICLE Ford has many quality products available from your dealer to clean your vehicle and protect its finishes For best results use the following or products...

Page 231: ...cars and light trucks and 12 months with unlimited distance on medium heavy duty trucks unless the accessory is installed on a new vehicle then the warranty becomes the balance of the new vehicle s w...

Page 232: ...Pickup box rails Removable luggage rack Removable luggage rack adapters Retractable bed hooks and loops Running boards Snow traction cables Soft luggage cover Speed control Towing mirrors Trailer hitc...

Page 233: ...gate covers Tailgate lock Tailgate protector Tonneau covers Touch up paint Universal floor mats For maximum vehicle performance keep the following information in mind when adding accessories or equipm...

Page 234: ...our vehicle Citizens band CB transceivers garage door openers and other transmitters with outputs of five watts or less will not ordinarily affect your vehicle s operation Ford cannot assume responsib...

Page 235: ...it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Ford Motor...

Page 236: ...ing and adding 175 fluid refill capacities 212 fluid specifications 215 217 lubricant specifications 215 217 parking 114 shift interlock 116 Break in period 2 Capacities for refilling fluids 212 CD ch...

Page 237: ...recommendations 174 refill capacities 172 212 specifications 172 174 215 217 Exhaust fumes 110 Fail safe cooling 180 Fluid capacities 212 Four Wheel Drive vehicles 12 125 control trac 23 description...

Page 238: ...y in ignition chime 13 positions of the ignition 66 Lamps autolamp system 203 cargo lamps 23 daytime running light 22 headlamps 22 headlamps flash to pass 23 73 instrument panel dimming 23 replacing b...

Page 239: ...d safety seats 102 cleaning 211 Servicing your vehicle 169 Snowplowing 3 141 142 Spark plugs specifications 212 217 Special notice 3 4 ambulance conversions 3 diesel powered vehicles 3 four wheel driv...

Page 240: ...tilating your vehicle 111 Warning chimes 13 Warning lights see Lights 8 Washer fluid 177 Water Driving through 134 Windows power 74 Windshield washer fluid and wipers checking and cleaning 189 operati...

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Page 248: ...RCON ATF Manual transmission 6 speed 5 5L 5 8 quarts Use Motorcraft MERCON ATF Automatic transmission fluid capacity1 with 20 plate oil to air cooler 16 1L 17 1 quarts Use Motorcraft MERCON ATF 2 Auto...

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