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9

7.

 

Maintenance Guidelines:

 

 

 

Note:

Before undertaking any maintenance of the product it must be isolated from 

both supply line and return line and ensure pressure is normalized to atmosphere. 

The product should then be allowed to cool. When re-assembling ensure that all joint 

faces are clean. 

 

7.1.  Routine and preventive maintenance:

 

 

Please refer to the maintenance schedule mentioned in the table below to undertake 

routine maintenance of the Forbes Marshall Thermodynamic Trap.

 

7.2.  Tool Kit:

 

 

To carry out maintenance of the Forbes Marshall thermodynamic trap [FMTD54M] refer 

the tools mentioned in the table below.

 

7.3.  Recommended tightening torques:

 

 

Table 1: Recommended tightening torque

Size

Component

Tool used and size

DN 15/20/25

Strainer Cap                          

Open spanner 26 mm (A/F)

Stud

Threaded Sleeve

Item

Component

Torque Range

2

Cap

180 - 200 Nm

5

Strainer Cap

170- 190 Nm

No.

Parameters to be checked

Frequency for checking various parameters

Immediate Daily Weekly  Monthly Quarterly

Half 

Yearly

Annually

1

Test High Pressure steam traps
(17.5 bar g and above)

Y

 

 

 

 

 

2

Test Medium Pressure steam traps
(3.5 bar g to 17.5 bar g)

 

Y

 

 

 

 

3

Test Low pressure steam traps
( below 3.5 bar g)

 

 

Y

 

 

 

4

Repair / Replace steam traps - when 
testing shows leaks

Y

 

 

 

 

5

Clean internals / strainer of FMTD54M

 

 

 

Y

 

 

6

Visual Inspection for leakages

 Y

 

 

 

 

7

Arresting any other leaks

 Y

 

 

 

 

Nut 

Open spanner 17 mm (A/F)

Item No.

Part

Torque Range

7

Strainer Cap

26mm A/F

110 – 130 Nm

8

Stud

M10 X 1.5

20 – 25 Nm

9

Nut

17mm A/F

45 – 50 Nm

FMTD54M

Summary of Contents for FMTD54M

Page 1: ...Forbes Marshall Thermodynamic Trap FMTD54M Installation and Maintenance Manual Energy Conservation Environment Process Efficiency www forbesmarshall com...

Page 2: ...7 Maintenance Guidelines 9 8 Troubleshooting 11 9 Available Spares 13 10 Warranty Period 13 Table of Contents PLEASE NOTE Throughout this manual this cautionary symbol is used to describe a potential...

Page 3: ...th the operating instructions are properly installed commissioned maintained and installed by qualified personnel refer Section 2 7 the safety operations of these products can be guaranteed General in...

Page 4: ...knowledge on what work is going on and where required arrange to have an assistant with his primary goal and responsibility being safety Warning Notices should be posted wherever necessary 2 8 Handli...

Page 5: ...should not exceed 80 of the inlet pressure under any conditions of operation otherwise the trap may not shut off 3 4 Operating Range Body design conditions PN63 PMA Maximum allowable pressure 63 bar g...

Page 6: ...05N 2 Outer Seat Gasket SS304 Graphite 3 Inner seat gasket SS304 Graphite 4 Disc Tool Steel AISI D2 5 Top Cover Gasket SS304 Graphite 6 Screen SS304 7 Strainer Cap BS 3146 Part 2 ANC2 8 Stud ASTM A193...

Page 7: ...low the disc concentric to disc seat ensures clean and parallel lift to disc with reference to seat eliminating any localized wear and tear 4 An inbuilt strainer screen of adequately large area ensure...

Page 8: ...ng drawn downward to the concentric seat rings C 3 As the disc A is drawn downwards flash steam passes between the edge of the disc A and the inner face of the cap D of the trap The flash steam occupi...

Page 9: ...t and oil Ensure to remove all protective seals from the trap 4 The Forbes Marshall Thermodynamic Trap should be installed in a horizontal plane such that disc movement happens only in vertically up a...

Page 10: ...rosion sets in 6 Start up and Commissioning 6 1 Flushing of lines Follow these steps to carry out the flushing 1 Close the upstream trap isolation valve and open the bypass isolation valve 2 Let the c...

Page 11: ...able below 7 3 Recommended tightening torques Table 1 Recommended tightening torque Size Component Tool used and size DN 15 20 25 Strainer Cap Open spanner 26 mm A F Stud Threaded Sleeve No Parameters...

Page 12: ...and fit new seat gaskets 2 and 3 6 Fit new seat unit 10 new cover gasket 5 and new disc 4 Ensure that the disc is fitted with the grooves facing the seat 7 Replace the top cover 11 ensuring the cover...

Page 13: ...oints for appropriate corrective measures Failure Mode Possible Cause Remedy No condensate is discharged blocked Differential pressure is low Verify inlet and outlet pressure of the steam trap Minimum...

Page 14: ...exceed 0 25mm 0 01 Note Never attempt to modify the product When replacing old parts with new parts use the spare parts listed in Section9 Failure Mode Possible Cause Remedy Motor boating chattering...

Page 15: ...MTD54 Strainer Screen 6 SPARE 152025CMTD42M FMTD54M SKIT 5 FMTD54 Top Cover and Seat Gasket 5 2 3 SPARE 152025CMTD42M FMTD54M GKIT 10 Warranty Period As per ordering information and agreements in the...

Page 16: ...prietary and legally privileged All contents herein shall be the property of Forbes Marshall Pvt Ltd and having protection under the intellectual property rights No part of this information or data ma...

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