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8

Forbes Marshall Thermodynamic Trap

Figure 4 : Recommended installation of Forbes Marshall Thermodynamic Trap on 

mainline

 

6. 

When a socket weld Forbes Marshall Thermodynamic Trap is being installed the welding 

should be in accordance with an approved weld procedure to a recognized standard.

 

7. 

Isolation valves should be installed to allow for safe maintenance and trap replacement. 

 

8. 

Always open isolation valve slowly until normal operation condition is achieved this will 

avoid system shocks. Check for leaks and attend if any.

 

Note:

 1.) If the trap is to discharge to atmosphere ensure it is to safe place, the discharging 

 

 

fluid may be at a temperature of 100°C.

 

 

 2.) For Socket weld / Butt weld end connections coat the weld ends with primer and   

 

 

suitable high temperature paint immediately after welding before corrosion sets in.

6.

 

Start-up and Commissioning:

 

6.1.  Flushing of lines:

 

 

Follow these steps to carry out the flushing.

 

 

1.  Close the upstream trap isolation valve and open the bypass isolation valve.

 

 

2.  Let the condensate drain for 10-15 minute or until clear condensate starts coming 

out, whichever is earlier. 

 

 

3.  Now slowly close the bypass isolation valve and open the upstream trap isolation 

valve.

 

 

Note:

 For a detailed procedure on flushing of lines please visit Forbes Marshall website.

 

6.2.  Commissioning:

 

 

After installation or maintenance ensure that the system is fully functioning by confirming 

condensate is passing through it.

 

 

1.  After flushing of lines is complete, ensure that bypass isolation valve is closed and 

upstream trap isolation valve is opened.

 

 

2.  Check for leaks and attend if any.

Mains

diameter-D

Pocket

diameter-d

1

Pocket

depth-d

2

Upto 100mm

d  = D

1

Min d  = 100mm

2

125-200mm

d  = 100mm

1

Min d  = 150mm

2

250 mm & above

d  > D/2

1

Min d  = D

2

D

d

2

d

1

Steam mainline

FMTD54M

Hot condensate
to return or drain

To drain

Summary of Contents for FMTD54M

Page 1: ...Forbes Marshall Thermodynamic Trap FMTD54M Installation and Maintenance Manual Energy Conservation Environment Process Efficiency www forbesmarshall com...

Page 2: ...7 Maintenance Guidelines 9 8 Troubleshooting 11 9 Available Spares 13 10 Warranty Period 13 Table of Contents PLEASE NOTE Throughout this manual this cautionary symbol is used to describe a potential...

Page 3: ...th the operating instructions are properly installed commissioned maintained and installed by qualified personnel refer Section 2 7 the safety operations of these products can be guaranteed General in...

Page 4: ...knowledge on what work is going on and where required arrange to have an assistant with his primary goal and responsibility being safety Warning Notices should be posted wherever necessary 2 8 Handli...

Page 5: ...should not exceed 80 of the inlet pressure under any conditions of operation otherwise the trap may not shut off 3 4 Operating Range Body design conditions PN63 PMA Maximum allowable pressure 63 bar g...

Page 6: ...05N 2 Outer Seat Gasket SS304 Graphite 3 Inner seat gasket SS304 Graphite 4 Disc Tool Steel AISI D2 5 Top Cover Gasket SS304 Graphite 6 Screen SS304 7 Strainer Cap BS 3146 Part 2 ANC2 8 Stud ASTM A193...

Page 7: ...low the disc concentric to disc seat ensures clean and parallel lift to disc with reference to seat eliminating any localized wear and tear 4 An inbuilt strainer screen of adequately large area ensure...

Page 8: ...ng drawn downward to the concentric seat rings C 3 As the disc A is drawn downwards flash steam passes between the edge of the disc A and the inner face of the cap D of the trap The flash steam occupi...

Page 9: ...t and oil Ensure to remove all protective seals from the trap 4 The Forbes Marshall Thermodynamic Trap should be installed in a horizontal plane such that disc movement happens only in vertically up a...

Page 10: ...rosion sets in 6 Start up and Commissioning 6 1 Flushing of lines Follow these steps to carry out the flushing 1 Close the upstream trap isolation valve and open the bypass isolation valve 2 Let the c...

Page 11: ...able below 7 3 Recommended tightening torques Table 1 Recommended tightening torque Size Component Tool used and size DN 15 20 25 Strainer Cap Open spanner 26 mm A F Stud Threaded Sleeve No Parameters...

Page 12: ...and fit new seat gaskets 2 and 3 6 Fit new seat unit 10 new cover gasket 5 and new disc 4 Ensure that the disc is fitted with the grooves facing the seat 7 Replace the top cover 11 ensuring the cover...

Page 13: ...oints for appropriate corrective measures Failure Mode Possible Cause Remedy No condensate is discharged blocked Differential pressure is low Verify inlet and outlet pressure of the steam trap Minimum...

Page 14: ...exceed 0 25mm 0 01 Note Never attempt to modify the product When replacing old parts with new parts use the spare parts listed in Section9 Failure Mode Possible Cause Remedy Motor boating chattering...

Page 15: ...MTD54 Strainer Screen 6 SPARE 152025CMTD42M FMTD54M SKIT 5 FMTD54 Top Cover and Seat Gasket 5 2 3 SPARE 152025CMTD42M FMTD54M GKIT 10 Warranty Period As per ordering information and agreements in the...

Page 16: ...prietary and legally privileged All contents herein shall be the property of Forbes Marshall Pvt Ltd and having protection under the intellectual property rights No part of this information or data ma...

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