Fontanot Genius 010 2:Easy, Assembly Instructions Manual

Page: 9 / 80

9 - Genius 010 - 020_2:Easy
12. Determine the fitting sequence of the treads 103012 and 103013, starting from the 1st one on the floor
and working your way up in such a way that the last tread in contact with the landing is 103013. In order, fit
the spacer D73 or D75, the plastic spacers 131030 or 131031, the first tread 103012 or 103013 (Fig. 9A)
(remember that the ascending direction of the staircase must follow the shape of the handrail), the spacer
D73 or D75, the plastic spacers 131030 or 131031 and again the tread 103012 or 103013 and so on.
Position the treads, alternating between right and left, so that the weight is evenly distributed (Fig. 10).
13. When the top of the tube 042013 is reached, screw on component 022003, screw on next tube 042013 and
continue with assembly of staircase (Fig. 1) (Fig. 10).
14. Once the end of 042013 tube is reached, screw the 022001 component to the 046036 component keeping
the threaded hole upwards (screw on the 046036 element, keeping in mind that it must be at the same
height as the landing). Continue to insert the treads using the compensation component 023001 in the D73
or D75 spacer and the 131030 or 131031 spacing discs (Fig. 11).
15. Cut the 023001 component at about 3 mm from the fixed rabbet of the shortest part, inserting it into the
D73 or D75 spacer, and insert in order the D73 or D75 spacer and the 088003 - 088004 landing. Align the
landing with the small hole (which allows the passage of the baluster) on the leading side of the treads (Fig. 9)
16. Insert the 023035, 023037 or 022065, 009010 components and lock the 005008 component (Fig. 1) (Fig. 2).
Fixing landing
17. Move component 047009 towards ceiling. Determine the position, keeping a distance of about 15 cm from
the outer edge of the landing, drill with a 14 mm bit and definitively secure, using components 008001 (Fig. 1)
(Fig. 2).
18. Fix components 047009 to landing, using components 011053 (drill landing with a 4.5 mm bit).
19. Position components 132016 (Fig. 1) (Fig. 2).
Assembly of 010 railing (go to point 41 for model 020)
20. Unlock the 005008 component and fan out the 103012 and 103013 treads. It’s now possible to ascend the
staircase.
21. Starting from the floor, insert balusters 127010 connecting the treads. If necessary cut the 127010
balusters from the lower part to obtain a handrail height of about 100 cm. Position the balusters with the
033078 component, with the holed part facing upwards (Fig. 1) (Fig. 9). Tighten the 001010 component of
the higher and lower treads according to the riser (Fig. 1).
22. Carefully check that all balusters positioned are vertical. This is essential for successful final assembly of the
staircase.
23. Definitively tighten component 005008 (Fig. 9).
24. Fix component 033142 to floor in position of first baluster, drilling with an 8 mm bit. Use components
011053, 008004, and 001004 (Fig. 1).
25. Position the first baluster 127010; adjust height according to the balusters fitted earlier (Fig. 1).
26. Prepare spiral handrails (p. 52).
27. Insert the steel cables into the 034041 parts on the banisters, positioning parts 031098 and 001012 on
each end of the banisters and also on one intermediate baluster positioned between the two ends of the
banister side. Fasten the cables at one of the two ends using parts 031098 and 001012, leaving about 15 mm
protruding from parts 034041 ; cover with part 034042 and 001012 . Tighten the cables by hand and lock
parts 031098 and 001012 respectively working from the lower to the higher end of the steel cable. Once
the final parts 031098 and 001012 have been fastened, cover the ends of the cables with adhesive tape to
prevent them from unravelling whilst being cut. Cut the cables at a distance of 15 mm from parts
034041.
Remove the tape and cover with parts 034042 and 001011 (Fig. 1 - 6 - 7).
28. Complete assembly of railing, fitting components 031064 into the lower part of balusters 127010 and
components 031075 into side of treads (Fig. 1).
Assembly of 010 balustrade
29. Screw part 033063 onto stay 046036 with screw 011038 (Fig. 1).
30. Position components 033063 on landing, using components 002040 and 001004. Drill landing with a 5 mm
bit, keeping a distance between centres that allows at least four balusters to be fitted.
31. Position balusters 127014, with components 033078 facing outwards, and tighten component 001004 (Fig. 1).
32. Fix straight handrail 140053 using components 002031 (Fig. 1).
33. Depending on position and presence of walls around the stairwell, it may be necessary to position one or two
extra balusters 127014 (Fig. 9).
34. In this case, a space must be considered that is at the same distance from the other balusters or from the
wall. Drill landing with a 4.5 mm bit and assemble with components 033063, 001004 and 002040 (Fig. 1)
(Fig. 9).