Follett E15CI100A Installation, Operation And Service Manual Download

Page: 39 / 44

Dispenser and Ice Machine 230 V/50 Hz, Rear Drain 39

Parts

(continued)

Evaporator Assembly

Reference #

Description

Part #

Gearmotor Assy

00968990

Main Housing with Front Seal and Screws

00957829

Screws, Main Housing

00957837

Auger with front seal

00957845

Ice Compression Nozzle Assy

00957852

Front Seal and O-Ring

00957860

Evaporator Assembly with Insulation

00957878

Housing, Bushing with Insulation

00957886

Hardware kit, Gearmotor (For serial numbers E01087 and above)

01048628

Hardware kit, Gearmotor (For serial numbers below E01087)

00957894

Reservoir and Float Complete Assy

00957902

Lid, Reservoir with Insulation and O-Ring

00957910

Float Valve

00957928

“T” Fitting - 1/4"

502923

Tubing - 1/4" (sold in 12" increments)

502079

Summary of Contents for E15CI100A

Page 1: ...free 877 612 5086 1 610 252 7301 www follettice com 230 V 50 Hz Rear Drain Installation Operation and Service Manual Countertop Ice Dispenser with Chewblet Ice Machine E7CI100A E15CI100A Following installation please forward this manual to the appropriate operations person E7CI100A E15CI100A ...

Page 2: ...essing Internal Components 9 Cleaning and Sanitizing Procedure 10 Service 12 LED Indicator Description 12 Evaporator Disassembly 13 Evaporator Assembly 16 Water Feed Schematic 20 Storage Bin Melt Water Evaporator Feed Clean Out System Schematic 20 Vent System Schematic 21 Refrigeration Schematic 22 Condenser Fan Motor Removal E7 Series Shown 23 User Interface Display Identification 24 Electrical W...

Page 3: ...hat we can help in the filing of a claim if necessary If needed the serial number of your dispenser can be found by removing the drip tray and locating the serial number label A QR Code is located on the right hand side of the drip tray This code allows you to access manuals technical bulletins and on line training related to the 7 Series and 15 Series dispensers 2 1 3 www follettice com 7SeriesTe...

Page 4: ...locations where its use and maintenance is restricted to trained personnel 6 The appliance is not suitable for installation in an area where a water jet could be used Specifications Dimensions E7CI100A E15CI100A Width 40 cm 14 50 40 cm 14 50 Depth 56 2 cm 22 12 59 7 cm 23 50 Height 44 5 cm 17 50 57 2 cm 22 50 Unit Shipping Weight 41 kg 90 lb 45 4 kg 100 lb Ambient Information CAUTION The E7CI100A ...

Page 5: ... 7 62 cm 3 behind and on each side of dispenser for electrical connection and ventilation Electrical E Series 230 V 50 Hz 1 phase 5A maximum fuse 10A Connect to dedicated 10A circuit fuse or breaker Must be grounded requires 3 prong outlet Do not remove ground Replacement cord instructions type IEC 60320 C13 attachment If the supply cord is damaged it must be replaced by a special cord or assembly...

Page 6: ...2 44 7 cm 17 59 20 3 cm 8 00 37 1 cm 14 62 17 5 cm 6 88 44 7 cm 17 59 7 62 cm 3 00 6 04 cm 2 38 1 4 MPT water inlet E15 Series Detailed Drawing Freestanding models Countertop models 57 2 cm 22 50 37 1 cm 14 62 37 1 cm 14 62 56 2 cm 22 12 56 2 cm 22 12 57 2 cm 22 50 62 2 cm 24 50 59 7 cm 23 50 119 4 cm 47 00 23 50 59 7 cm 37 1 cm 14 62 1 4 MPT water inlet 6 10 cm 2 40 20 3 cm 8 00 57 2 cm 22 50 17 ...

Page 7: ...ilation Fig 1 2 Rough in the electrical service and water line Electrical 230V single phase The dispenser is provided with a 2 4 m 8 ft power cord with choice of CEE 7 7 AS 3112 or BS 1363 plug Water supply line with shut off valve connects to the dispenser s 1 4 MPT inlet NOTICE If installing optional Drip Tray Drain Kit or Leg Accessory complete those steps before proceeding Refer to instruction...

Page 8: ...tion Do not lay unit on back or side DO NOT EXCEED 30 angle Tipping more than 30 can result in compressor malfunction 1 If installing optional 4 Leg Accessory item 00956300 place a 12 7 cm 5 spacer underneath the dispenser to ease installation 2 Remove four plastic thread protecting plugs from bottom of dispenser 3 Screw each leg into chassis Fig 3 Fig 3 spacer 12 7 cm 5 min ...

Page 9: ...sanitize the icemaker and dispenser 1 To enter Maintenance Mode press and hold the maintenance clean switch Fig 4 3 until displays in the user interface Fig 4 4 2 To exit Maintenance Mode press and hold the maintenance clean switch until no longer displays in the user interface Note Entering and exiting Maintenance Mode will reset the six month periodic maintenance reminder Fig 4 4 3 2 1 Accessing...

Page 10: ...r 6 packets SafeCLEAN Plus Funnel bucket 38 C 100 F potable water Ice machine and Dispenser 1 Dispense all the ice out of the unit 2 Press and hold maintenance clean switch until displays in the user interface to enter Maintenance Mode 3 Remove unscrew chrome ice dispense chute Fig 6 1 4 Remove drip tray Fig 6 2 5 Remove 2 screws located behind the drip tray Fig 6 3 6 Move front panel and place on...

Page 11: ...for 15 minutes 15 While machine is cleaning remove top and right side panel to access and clean air cooled condenser 16 Submerge ice dispense chute in the remainder of solution for 2 minutes Rinse with clean potable water 17 Drain system 1 release open the storage bin drain tube pinch clamp and 2 lower water reservoir drain tube into bucket 18 Secure capped water reservoir drain tube into holder a...

Page 12: ...nance required Drip tray Red Drip tray full Water leak Red Internal leak in dispenser High amps Red Auger gearmotor has exceeded 0 55A The HI amps and Time delay LEDs will illuminate the machine will shut down for one hour the LEDs will turn off and the machine will resume normal operation Service Red 8000 hour bushing check call Follett technical service group at 877 612 5086 or 1 610 252 7301 Ma...

Page 13: ...hute Fig 9 1 4 Remove the drip tray Fig 9 2 5 Remove the two screws Fig 9 3 on the front panel behind the drip tray 6 Remove and set aside the front panel Fig 9 4 do not disengage the plug on the back of the User Interface 7 Lift and remove the top panel set aside Fig 16 5 8 Remove two screws Fig 9 6 and remove left side panel 9 Remove two screws Fig 9 7 and remove right side panel Fig 9 2 1 3 4 5...

Page 14: ...10 12 Remove gear motor Remove M6 allen screw retainer spacer and key Fig 11 1 Remove two M6x90 allen screws Fig 11 2 Pull gear motor from auger Fig 11 3 Remove main housing insulation Fig 11 4 13 Remove all traces of petro gel from auger shaft Fig 11 2 2 1 3 4 14 Remove compression nozzle Loosen hose clamp Fig 12 1 Remove transport tube Fig 12 2 Fig 12 1 2 ...

Page 15: ... allen screw Fig 13 1 16 Remove compression nozzle retainer Fig 13 2 17 Remove compression nozzle Fig 13 3 Fig 13 2 1 3 18 Remove main housing Disconnect vent line from T fitting Fig 14 1 Fig 14 1 19 Remove three M6x25 socket head allen screws Fig 15 1 20 Remove main housing Fig 15 2 Fig 15 1 2 ...

Page 16: ...an O ring groove Lubricate O ring with Petro gel and reinstall 3 Use cardboard disc to press new mating ring into main housing Fig 17 1 4 Lube the shaft with liquid soap in the area shown Fig 17 2 and slip on seal and spring Fig 17 3 Note Do not touch the sealing surfaces with bare hands Contact with bare skin will cause premature seal failure 5 Install auger Fig 17 4 Fig 17 Cardboard disc Do NOT ...

Page 17: ... O ring with Petro gel and reinstall Install compression nozzle Fig 19 1 Install compression nozzle retainer Fig 19 2 Install M6 socket head allen screw Fig 19 3 Fig 19 2 1 3 8 Install transport tube Fig 20 1 9 Tighten hose clamp Fig 20 2 Fig 20 1 2 10 Install gear motor Install main housing insulation Fig 21 1 Slide gear motor onto auger shaft Fig 21 2 Install two M6x90 allen screws Fig 21 3 Fig ...

Page 18: ...tor shaft keyway Fig 22 1 12 Install key into keyway Fig 22 2 Fig 22 1 2 13 Install spacer ensure that key is captured in slot Fig 23 1 Fig 23 1 14 Insert screwdriver into groove of auger shaft and pry shaft outwards Fig 24 1 15 Insert retainer into groove Fig 24 2 ensure that retainer is aligned with hole in spacer Fig 24 1 2 ...

Page 19: ... Rear Drain 19 Service continued 16 Install screw and tighten Fig 25 1 Fig 25 1 2 17 Plug in gear motor Fig 26 PINK to BLUE BLACK to BLACK GREY to WHITE Connect ground wire with ground screw Fig 26 PINK to BLUE BLACK to BLACK GREY to WHITE ...

Page 20: ...0 V 50 Hz Rear Drain Service continued Water Feed Schematic Evaporator Float Water Solenoid Valve Water Inlet Reservoir Storage Bin Melt Water Evaporator Feed Clean Out System Schematic Storage Bin Storage Bin Drain Tube Pinch Clamp ...

Page 21: ...Dispenser and Ice Machine 230 V 50 Hz Rear Drain 21 Service continued Vent System Schematic Storage Bin Vent Tube Reservoir ...

Page 22: ...e Machine 230 V 50 Hz Rear Drain Service continued Refrigeration Schematic ACCUMULATOR LOW PRESSURE LIQUID HIGH PRESSURE VAPOR HIGH PRESSURE LIQUID LOW PRESSURE VAPOR CAP TUBE FILTER DRIER CONDENSER COMPRESSOR EVAPORATOR ...

Page 23: ...Dispenser and Ice Machine 230 V 50 Hz Rear Drain 23 Service continued Condenser Fan Motor Removal E7 Series Shown ...

Page 24: ...sing maintenance clean switch until displays Complete the cleaning and sanitizing procedure shown on page 10 Exit Maintenance Mode by pressing and holding maintenance clean switch until no longer displays Service 8000 hr bushing check Call Follett Technical Service Group at 877 612 5086 or 1 610 252 7301 The flashing wrench indicates that the 8000 hr bushing check is required High amps Contact Fol...

Page 25: ...spenser and Ice Machine 230 V 50 Hz Rear Drain 25 Service continued Electrical Wiring Diagram POWER RESERVOIR WATER SENSOR DRIP TRAY WATER SENSOR CHASSIS WATER SENSOR USER INTERFACE MAINTENANCE CLEAN BIN ...

Page 26: ...26 Dispenser and Ice Machine 230 V 50 Hz Rear Drain Parts E7 Series Exterior 5 3 6 4 2 1 7 x4 7 x2 7 x2 8 8 ...

Page 27: ...7654 6 Panel Rear 00974873 7 Screw M5 x 12 Phillips 00931931 8 User Interface 00933879 Not Shown E7 Series Packaging for Returns Dispenser 00957993 Not Shown Fitting Elbow 1 4 FPT x 1 4 Tube 00974261 Not Shown Drip Tray Drain Kit 00956375 Not Shown Drip Tray Drain Kit with 4 legs 00981977 Not Shown Covers Agion User Interface 00969030 Not Shown 1 2 Barb Fitting Drain Tube 01094929 Not shown Bushin...

Page 28: ...28 Dispenser and Ice Machine 230 V 50 Hz Rear Drain Parts continued E7 Series Interior 3 6 11 1 2 9 9 4 5 10 8 7 12 13 14 ...

Page 29: ...pacitor Gearmotor 00968958 9 Sensor Retainer Hardware Kit 00958066 10 Relay and Overload 230 V 50 Hz 00968966 11 Refrigeration Piping Assy 00958132 12 Power Input 00968974 13 Pinch clamp Storage Bin Tubing 00988238 14 Tubing Storage Bin Drain includes barb fitting and hose clamp 01102979 Not Shown Cord Power IEC60320 C13 to BS 1363 00976753 Not Shown Cord Power IEC60320 C13 to AS 3112 00976761 Not...

Page 30: ...30 Dispenser and Ice Machine 230 V 50 Hz Rear Drain Parts continued E15 Series Exterior 5 3 6 4 1 2 7 x6 7 x2 7 x2 8 8 ...

Page 31: ...026335 5 Panel Top 01054733 6 Panel Rear 01047729 7 Screw M5 x 12 Phillips 00931931 8 User Interface 00933879 Not Shown E15 Series Packaging for Returns Dispenser 01054634 Not Shown Fitting Elbow 1 4 FPT x 1 4 Tube 00974261 Not Shown Drip Tray Drain Kit 00956375 Not Shown Drip Tray Drain Kit with 4 legs 00981977 Not Shown 1 2 Barb Fitting Drain Tube 01094929 Not shown Bushing Rear Panel 00117929 ...

Page 32: ...32 Dispenser and Ice Machine 230 V 50 Hz Rear Drain Parts continued E15 Series Interior 3 6 9 9 4 5 10 8 7 11 1 2 13 14 12 ...

Page 33: ...pacitor Gearmotor 00968958 9 Sensor Retainer Hardware Kit 00958066 10 Relay and Overload 230 V 50 Hz 00968966 11 Refrigeration Piping Assy 00958132 12 Power Input 00968974 13 Pinch clamp Storage Bin Tubing 00988238 14 Tubing Storage Bin Drain includes barb fitting and hose clamp 01102979 Not Shown Cord Power IEC60320 C13 to BS 1363 00976753 Not Shown Cord Power IEC60320 C13 to AS 3112 00976761 Not...

Page 34: ...34 Dispenser and Ice Machine 230 V 50 Hz Rear Drain Parts continued E7 Series Bin Assembly 6 5 9 3 4 2 1 7 8 11 10 ...

Page 35: ...t Tubing with Insulation 01102953 3 Switch Shuttle 00957753 4 Shuttle Complete Assy 00957761 5 Lid Storage Bin Assy 00957779 6 Storage Bin Assy 00957787 7 Auger Dispense 00931113 8 Motor Dispense 00968982 9 Cap and Insulation Storage Bin 00957936 10 Pinch clamp Storage Bin Tubing 00988238 11 Tubing Storage Bin Drain includes barb fitting and hose clamp 01102979 ...

Page 36: ...36 Dispenser and Ice Machine 230 V 50 Hz Rear Drain Parts continued E15 Series Storage Bin Assembly 6 2 1 7 8 5 3 4 11 10 ...

Page 37: ...nsport Tubing with Insulation 01102425 3 Switch Shuttle 00957753 4 Shuttle Complete Assy 01053248 5 Lid Storage Bin Assy 01053255 6 Storage Bin Assy 01053263 7 Auger Dispense 01026251 8 Motor Dispense 00968982 9 Cap and Insulation Storage Bin 01053305 10 Pinch clamp Storage Bin Tubing 00988238 11 Tubing Storage Bin Drain includes barb fitting and hose clamp 01102979 ...

Page 38: ...38 Dispenser and Ice Machine 230 V 50 Hz Rear Drain Parts continued Evaporator Assembly 6 4 3 1 9 5 2 14 13 13 10 11 12 8 7 ...

Page 39: ...on Nozzle Assy 00957852 6 Front Seal and O Ring 00957860 7 Evaporator Assembly with Insulation 00957878 8 Housing Bushing with Insulation 00957886 9 Hardware kit Gearmotor For serial numbers E01087 and above 01048628 9 Hardware kit Gearmotor For serial numbers below E01087 00957894 10 Reservoir and Float Complete Assy 00957902 11 Lid Reservoir with Insulation and O Ring 00957910 12 Float Valve 009...

Page 40: ...40 Dispenser and Ice Machine 230 V 50 Hz Rear Drain ...

Page 41: ...Dispenser and Ice Machine 230 V 50 Hz Rear Drain 41 ...

Page 42: ...42 Dispenser and Ice Machine 230 V 50 Hz Rear Drain ...

Page 43: ...Dispenser and Ice Machine 230 V 50 Hz Rear Drain 43 ...

Page 44: ...t and Follett are registered trademarks of Follett Corporation registered in US Follett Europe Polska Sp z o o Mokry Dwór 26 c 83 021 Wiślina Poland 48 58 785 6140 Fax 48 58 785 6159 www folletteurope com 801 Church Lane Easton PA 18040 USA Toll free 877 612 5086 1 610 252 7301 www follettice com ...

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