FNW FNW7XX Installation Instructions Manual Download Page 6

RESILIENT-SEATED CARTRIDGE STYLE

FNW7XX

BUTTERFLY VALVE

INSTALLATION INSTRUCTIONS

FNW.COM

We reserve the right to modify or improve the designs or 

specifications of our products at any time without notice.

6

7.  INSTALLATION CONSIDERATIONS IN PIPING

It is important to make sure the ID of the pipe and pipe flanges are large enough to allow the disc edge to swing into the opening without 
interference. Damage to the disc edge can severely affect the performance of the valve. Information below shows probable compatibility 
to various flanges and pipe types; however, due to manufacturing tolerances, the valve disc should always be checked for proper 
clearance once installed.

Metal Flange

Resilient-seated butterfly valves are designed to meet many different types of flange standards, including ASME, DIN, JIS and other 
international flange standards. Whether flat faced, raised faced, slip-on, welding-neck, etc., proper alignment of any butterfly valve 
between flanges is critical to good performance of valve. The flange bolts must be evenly tightened around the valve, providing 
consistent flange compression of the molded o-ring in the seat face. See piping bolt pattern in section 8 when tightening bolts. 

A uniform flange face is critical to proper valve sealing. Most welding-neck and slip-on flanges conforming to ASME specifications have 
an appropriate flange face. Type A and B butt-weld stub-end flanges also provide a suitable mating surface for the molded o-ring in 
butterfly valve seat. Buyer is to ensure that the face of the flange selection creates a proper sealing contact with the valve seat face. 

It should be noted that Type C butt-weld stub-end flanges have an “as formed” flange face. The varying surface of this flange face 
can create sealing problems between any resilient-seated butterfly valve and the flange face. For this reason, Type C flanges are not 
recommended for use with resilient-seated butterfly valve. 

The seat ring might become damaged or the flange may leak if the flange faces contact the valve seat ring as below.

 

Excessive weld – The resulting oversized inner pipe diameter may cause a flange leak.

 

Sharp Edge – Flange face with sharp edge may cause damage to the seat ring.

 

Rough Surface from grinding on flange face also may cause flange leak.  

Make sure that there is no distortion to the flange and that there is no damage, such as scratches, uneven surface in flange faces.

Non-Metal Flange (PVC/Plastic Flange)

When non-metallic flanges, such as plastic or PVF, are used with resilient-seated butterfly valves, be careful not to overtighten the 
flange bolts. The inherent flexibility of non-metallic flanges allows them to be overtightened relatively easily. Flexing caused by this 
overtightening can actually reduce the compression of the valve between flanges, causing leaks between the valve and the flange face. 
Proper alignment and firm even, but not excessive tightening, of flange bolts is especially important with non-metallic flanges. In some 
cases, non-metallic flanges of low quality will not mate tightly with butterfly valves regardless of the care taken during installation. 

Valve Orientation 

FNW recommends valve be installed with the stem in vertical position and the actuator mounted vertically directly above the valve. When 
space restrictions do not allow, valve can be installed in upside down position. There are special applications where stem should be 
horizontal. For slurries, sludge, mine, pump stock, dry cement and any other media with sediment or particles, it is recommended that 
you install with stem in the horizontal position with the lower disc opening in the downstream direction. 

Summary of Contents for FNW7XX

Page 1: ...ptions and accessories information consult the specific device s manual SCOPE The purpose of this manual is to ensure that the valves supplied are properly installed handled operated and maintained to...

Page 2: ...regular basis 3 TRANSPORTATION Valve weight over 20kgs should be transported using equipment or a machine not manpower alone Please refer to product catalogue for details of valve unit weight Protect...

Page 3: ...in the vertical position and the actuator mounted vertically directly above the valve However valves in elevated positions with gear operator and chain wheels should be installed with the valve stem p...

Page 4: ...e secondary side pipe properly and make sure the pipes are parallel and there is no distortion If the alignment is not proper external leakage seat leakage or faulty operation may occur Properly Align...

Page 5: ...y time without notice 5 Installing a valve at a pump outlet Installing at an elbow or a reducer Combination of a control valve and stop valve Correct Installation O Incorrect Installation X Correct In...

Page 6: ...of this flange face can create sealing problems between any resilient seated butterfly valve and the flange face For this reason Type C flanges are not recommended for use with resilient seated butte...

Page 7: ...removal work set the valve disc partially open position within disc edge between body face surface After aligning both flanges insert the piping bolts and secure the product to prevent it from droppi...

Page 8: ...nges correctly parted O DO NOT INSTALL OPEN X FLANGES TOO CLOSE FOR INSTALLATION X Correctly installed O Test open to ensure no interference O For accurate alignment between the flanges and valve tigh...

Page 9: ...e due to stress relaxation of the piping gaskets Be sure to perform re tightening repeatedly until the bolts and nuts are tightened evenly RECOMMENDED BOLT TIGHTENING TORQUE CLASS 150 FOR METAL FLANGE...

Page 10: ...of the valve to assure proper function Valve parts are subject to normal wear and should be inspected and replaced as necessary Inspection and maintenance frequency depends on the severity of the serv...

Page 11: ...ning the bolts and nuts Remove the source of vibrations Disassembly and maintenance Check for damage of the parts Looseness of the bolts and nuts Bolts and nuts Visual check Check by touch Re tighten...

Page 12: ...re should be taken for protection against toxic and or flammable fluids Never remove the operator from the valve while the valve is in the pipeline under pressure Following safety precautions are reco...

Page 13: ...llation bolts are loose Re tighten the bottom cover installation bolts The valve is misaligned Loosen the bolts and realign the valve correctly Torn or damaged seat Remove the valve body and check the...

Page 14: ...or powdered foreign material is inside the piping any foreign material which entered the bearings may interfere with the shaft rotation If there is a possibility of this remove the valve and clean it...

Page 15: ...126 Cast Iron 1 Wafer Type Size 2 10 ASTM A536 65 45 12 Ductile Iron Wafer Type Size 12 and UP All Lug Type 6 Upper Stem SUS 316 STAINLESS STEEL 1 SUS 416 STAINLESS STEEL 7 Seat EPDM BUNA or VITON 1 8...

Page 16: ...SEATED CARTRIDGE STYLE FNW7XX BUTTERFLY VALVE INSTALLATION INSTRUCTIONS FNW COM We reserve the right to modify or improve the designs or specifications of our products at any time without notice 16 PA...

Page 17: ...ASTM A283D A36 4 4 Bottom Plate O Ring Rubber ASTM AD2000 NBR 1 5 Gasket Steel 1 6 Bearing Bronze ASTM B584 C83600 1 7 Lower Bushing Bronze ASTM B584 C83600 1 8 Body Ductile Iron ASTM A536 65 45 12 1...

Page 18: ...ody and disc assembly down onto the stem Then tap the lower stem further in beneath the internal threads in the body 6 Insert bushings s into the upper stem hole Note that 14 and larger valves have a...

Page 19: ...that the disc is fully closed when the gear operator is in the closed position Adjust as needed 17 BUTTERFLY VALVE DISASSEMBLY The valve can be disassembled in the reverse order of the assembly instru...

Page 20: ...EVENT SHALL SELLER S LIABILITY IF ANY EXCEED THE NET SALES PRICE OF THE DEFECTIVE PRODUCT S PURCHASED DURING THE PREVIOUS CONTRACT YEAR LABOR ALLOWANCE Seller makes NO ADDITIONAL ALLOWANCE FOR THE LA...

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