FNW FNW7XX Installation Instructions Manual Download Page 2

RESILIENT-SEATED CARTRIDGE STYLE

FNW7XX

BUTTERFLY VALVE

INSTALLATION INSTRUCTIONS

FNW.COM

We reserve the right to modify or improve the designs or 

specifications of our products at any time without notice.

2

WARNING:

Warns against an unsafe situation or practice that, if not avoided, could result in damage or injury.

1. GENERAL SAFETY

At all times, personal safety equipment, safety glasses, safety boots with crush-resistant toe caps, hard hat, gloves should be worn for 
pinch protection and while handling valves exposed to chemicals.

2. GENERAL INFORMATION

The selection of the valve design and materials of construction as related to the specific service application is the sole responsibility 
of the end user. All FNW BFV have an identification mark (casting or information tag) casted or attached on valve body. Important 
information, including valve size, class, materials of construction and pressure ratings, are shown. Before installing, review corrosive 
effects of the media to be used in the valve and assure it is compatible with the valve materials of construction. Do not install the valve 
where the pressure/temperature ratings can be exceeded. Valve should be regularly maintained as mentioned in Maintenance section. 
Valves used in services where erosion or other detrimental situations can occur should be inspected on a regular basis.

3. TRANSPORTATION

 

Valve weight over 20kgs should be transported using equipment or a machine, not manpower alone. Please refer to product catalogue 
for details of valve unit weight. 

 

Protect the valve sufficiently before transportation to avoid damage. Damage may cause leakage or corrosion. 

 

Use containers for ocean transport. Use a covered vehicle for inland transportation to avoid exposure to wind and rain. If an uncovered 
vehicle is used, cover the product with a protective waterproof cover.  

 

Do not throw the product and do not apply a heavy load. 

 

The valves should be secured during transport from shifting or falling and stored without heavy loads on top to avoid damage, 
especially to the valve seat and disc.

4. PACKING AND UNPACKING 

 

All FNW resilient-seated BFV is shipped open about 10 degrees from its closed position. 

 

All valves are packed with bubble wrap and carton box protection around the main valve body for valves up to 12" and bubble wrap 
and plywood protection for sizes 14”–24”. Be careful not to damage the edge of disc and seat. Individual carton box protection packing 
includes information such as the pressure class, nominal size and materials. 

 

The bubble wrap or plywood protection cover on the face and carton box packing cover should remain on the valve until actual 
installation into piping.

 

Do not leave the valve unpacked for long periods of time to prevent adherence of dust and harmful substances, as well as deterioration. 

 

Be careful not to damage the product with a cutter when unpacking.

Summary of Contents for FNW7XX

Page 1: ...ptions and accessories information consult the specific device s manual SCOPE The purpose of this manual is to ensure that the valves supplied are properly installed handled operated and maintained to...

Page 2: ...regular basis 3 TRANSPORTATION Valve weight over 20kgs should be transported using equipment or a machine not manpower alone Please refer to product catalogue for details of valve unit weight Protect...

Page 3: ...in the vertical position and the actuator mounted vertically directly above the valve However valves in elevated positions with gear operator and chain wheels should be installed with the valve stem p...

Page 4: ...e secondary side pipe properly and make sure the pipes are parallel and there is no distortion If the alignment is not proper external leakage seat leakage or faulty operation may occur Properly Align...

Page 5: ...y time without notice 5 Installing a valve at a pump outlet Installing at an elbow or a reducer Combination of a control valve and stop valve Correct Installation O Incorrect Installation X Correct In...

Page 6: ...of this flange face can create sealing problems between any resilient seated butterfly valve and the flange face For this reason Type C flanges are not recommended for use with resilient seated butte...

Page 7: ...removal work set the valve disc partially open position within disc edge between body face surface After aligning both flanges insert the piping bolts and secure the product to prevent it from droppi...

Page 8: ...nges correctly parted O DO NOT INSTALL OPEN X FLANGES TOO CLOSE FOR INSTALLATION X Correctly installed O Test open to ensure no interference O For accurate alignment between the flanges and valve tigh...

Page 9: ...e due to stress relaxation of the piping gaskets Be sure to perform re tightening repeatedly until the bolts and nuts are tightened evenly RECOMMENDED BOLT TIGHTENING TORQUE CLASS 150 FOR METAL FLANGE...

Page 10: ...of the valve to assure proper function Valve parts are subject to normal wear and should be inspected and replaced as necessary Inspection and maintenance frequency depends on the severity of the serv...

Page 11: ...ning the bolts and nuts Remove the source of vibrations Disassembly and maintenance Check for damage of the parts Looseness of the bolts and nuts Bolts and nuts Visual check Check by touch Re tighten...

Page 12: ...re should be taken for protection against toxic and or flammable fluids Never remove the operator from the valve while the valve is in the pipeline under pressure Following safety precautions are reco...

Page 13: ...llation bolts are loose Re tighten the bottom cover installation bolts The valve is misaligned Loosen the bolts and realign the valve correctly Torn or damaged seat Remove the valve body and check the...

Page 14: ...or powdered foreign material is inside the piping any foreign material which entered the bearings may interfere with the shaft rotation If there is a possibility of this remove the valve and clean it...

Page 15: ...126 Cast Iron 1 Wafer Type Size 2 10 ASTM A536 65 45 12 Ductile Iron Wafer Type Size 12 and UP All Lug Type 6 Upper Stem SUS 316 STAINLESS STEEL 1 SUS 416 STAINLESS STEEL 7 Seat EPDM BUNA or VITON 1 8...

Page 16: ...SEATED CARTRIDGE STYLE FNW7XX BUTTERFLY VALVE INSTALLATION INSTRUCTIONS FNW COM We reserve the right to modify or improve the designs or specifications of our products at any time without notice 16 PA...

Page 17: ...ASTM A283D A36 4 4 Bottom Plate O Ring Rubber ASTM AD2000 NBR 1 5 Gasket Steel 1 6 Bearing Bronze ASTM B584 C83600 1 7 Lower Bushing Bronze ASTM B584 C83600 1 8 Body Ductile Iron ASTM A536 65 45 12 1...

Page 18: ...ody and disc assembly down onto the stem Then tap the lower stem further in beneath the internal threads in the body 6 Insert bushings s into the upper stem hole Note that 14 and larger valves have a...

Page 19: ...that the disc is fully closed when the gear operator is in the closed position Adjust as needed 17 BUTTERFLY VALVE DISASSEMBLY The valve can be disassembled in the reverse order of the assembly instru...

Page 20: ...EVENT SHALL SELLER S LIABILITY IF ANY EXCEED THE NET SALES PRICE OF THE DEFECTIVE PRODUCT S PURCHASED DURING THE PREVIOUS CONTRACT YEAR LABOR ALLOWANCE Seller makes NO ADDITIONAL ALLOWANCE FOR THE LA...

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