FNW FNW7XX Installation Instructions Manual Download Page 18

RESILIENT-SEATED CARTRIDGE STYLE

FNW7XX

BUTTERFLY VALVE

INSTALLATION INSTRUCTIONS

FNW.COM

We reserve the right to modify or improve the designs or 

specifications of our products at any time without notice.

18

16. BUTTERFLY VALVE ASSEMBLY

1. Insert the seat into the body, making sure the 

holes in the seat align with the stem holes in 

the body. Improper alignment can cause seat 

tears when stems are inserted. 

2. Insert bushing(s) into the lower stem hole. 

Check the valves bill of materials for correct 

quality and type of bushings. 

3. With lubricant, insert the lower stem into the 

body. Push the stem so that just the tip comes 

through the seat. 

4. Insert the bottom of the disc into the seat 

over the lower stem. With the disc in the 

partially open position, push or tap the top of 

the disc to align with the upper stem hole. 

5. Insert the lower stem into the disc by pushing 

the valve body and disc assembly down onto 

the stem. Then tap the lower stem further in 

beneath the internal threads in the body. 

6. Insert bushings(s) into the upper stem hole, 

Note that 14" and larger valves have a long 

bushing that should be installed first. 

7. Insert o-ring packing. Note that on 14" and 

larger valves, the o-ring is installed between 

the upper two bushings. 

8. With lubricant, insert the upper stem almost all 

the way into the body. Make sure the stem flats 

are aligned with the receiving hole in the disc. 

9. If necessary, drive the upper stem into the 

disc with a rubber mallet. If there is much 

resistance, make sure the stem flats are aligned 

appropriately to the disc. 

10. Slide the retaining plate onto the groove 

located just below the square drive of the stem. 

Align the screw holes with the holes in the 

body’s top flange. 

11. With a rubber mallet, tap the upper stem 

the remainder of the way into the stem. Secure 

the retainer plate with flat head counter-sunk 

screws. 

12. Insert the lower stem plug by first applying 

pipe-dope. Loctite® or an equivalent product to 

secure the plug.

Summary of Contents for FNW7XX

Page 1: ...ptions and accessories information consult the specific device s manual SCOPE The purpose of this manual is to ensure that the valves supplied are properly installed handled operated and maintained to...

Page 2: ...regular basis 3 TRANSPORTATION Valve weight over 20kgs should be transported using equipment or a machine not manpower alone Please refer to product catalogue for details of valve unit weight Protect...

Page 3: ...in the vertical position and the actuator mounted vertically directly above the valve However valves in elevated positions with gear operator and chain wheels should be installed with the valve stem p...

Page 4: ...e secondary side pipe properly and make sure the pipes are parallel and there is no distortion If the alignment is not proper external leakage seat leakage or faulty operation may occur Properly Align...

Page 5: ...y time without notice 5 Installing a valve at a pump outlet Installing at an elbow or a reducer Combination of a control valve and stop valve Correct Installation O Incorrect Installation X Correct In...

Page 6: ...of this flange face can create sealing problems between any resilient seated butterfly valve and the flange face For this reason Type C flanges are not recommended for use with resilient seated butte...

Page 7: ...removal work set the valve disc partially open position within disc edge between body face surface After aligning both flanges insert the piping bolts and secure the product to prevent it from droppi...

Page 8: ...nges correctly parted O DO NOT INSTALL OPEN X FLANGES TOO CLOSE FOR INSTALLATION X Correctly installed O Test open to ensure no interference O For accurate alignment between the flanges and valve tigh...

Page 9: ...e due to stress relaxation of the piping gaskets Be sure to perform re tightening repeatedly until the bolts and nuts are tightened evenly RECOMMENDED BOLT TIGHTENING TORQUE CLASS 150 FOR METAL FLANGE...

Page 10: ...of the valve to assure proper function Valve parts are subject to normal wear and should be inspected and replaced as necessary Inspection and maintenance frequency depends on the severity of the serv...

Page 11: ...ning the bolts and nuts Remove the source of vibrations Disassembly and maintenance Check for damage of the parts Looseness of the bolts and nuts Bolts and nuts Visual check Check by touch Re tighten...

Page 12: ...re should be taken for protection against toxic and or flammable fluids Never remove the operator from the valve while the valve is in the pipeline under pressure Following safety precautions are reco...

Page 13: ...llation bolts are loose Re tighten the bottom cover installation bolts The valve is misaligned Loosen the bolts and realign the valve correctly Torn or damaged seat Remove the valve body and check the...

Page 14: ...or powdered foreign material is inside the piping any foreign material which entered the bearings may interfere with the shaft rotation If there is a possibility of this remove the valve and clean it...

Page 15: ...126 Cast Iron 1 Wafer Type Size 2 10 ASTM A536 65 45 12 Ductile Iron Wafer Type Size 12 and UP All Lug Type 6 Upper Stem SUS 316 STAINLESS STEEL 1 SUS 416 STAINLESS STEEL 7 Seat EPDM BUNA or VITON 1 8...

Page 16: ...SEATED CARTRIDGE STYLE FNW7XX BUTTERFLY VALVE INSTALLATION INSTRUCTIONS FNW COM We reserve the right to modify or improve the designs or specifications of our products at any time without notice 16 PA...

Page 17: ...ASTM A283D A36 4 4 Bottom Plate O Ring Rubber ASTM AD2000 NBR 1 5 Gasket Steel 1 6 Bearing Bronze ASTM B584 C83600 1 7 Lower Bushing Bronze ASTM B584 C83600 1 8 Body Ductile Iron ASTM A536 65 45 12 1...

Page 18: ...ody and disc assembly down onto the stem Then tap the lower stem further in beneath the internal threads in the body 6 Insert bushings s into the upper stem hole Note that 14 and larger valves have a...

Page 19: ...that the disc is fully closed when the gear operator is in the closed position Adjust as needed 17 BUTTERFLY VALVE DISASSEMBLY The valve can be disassembled in the reverse order of the assembly instru...

Page 20: ...EVENT SHALL SELLER S LIABILITY IF ANY EXCEED THE NET SALES PRICE OF THE DEFECTIVE PRODUCT S PURCHASED DURING THE PREVIOUS CONTRACT YEAR LABOR ALLOWANCE Seller makes NO ADDITIONAL ALLOWANCE FOR THE LA...

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