FNM HPE 110, Installation Manual

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Table of contents
1 General information and warnings ............................. 1
1.1 General information ............................................... 1
1.2 Warnings about this manual .................................. 1
1.3 Warranty information.............................................. 1
2 Engine technical data ................................................... 3
2.1 Product identification.............................................. 3
2.2 Documentation attached ........................................ 3
2.3 Leisure engine technical data ................................ 4
2.4 Work engines technical data: ................................. 4
2.5 Power, Torque and Operating cycles of Diesel
Marine Engines FNM® series HPE ..................................... 4
2.6 Power-rating for commercial use ........................... 5
3 Engine installation ........................................................ 7
3.1 Engine and transmission combinations ................. 7
3.2 Engine Disassembling and Handling ..................... 7
3.3 Engine elements .................................................... 8
3.4 Principles of preparation of the engine
compartment ..................................................................... 12
3.5 Ventilation ............................................................ 12
3.6 Installation angles ................................................ 13
4 Engine alignment ........................................................ 14
4.1 Anti-vibration mounts ........................................... 14
4.2 Engines with Mercruiser Bravo® stern drive ........ 15
4.3 Engines with inverter............................................ 18
4.4 Engines with Twindisc Seaprop® sail drive ......... 19
4.5 Engines with Alamarin® water-jet propulsion unit 19
4.6 Engines with Volvo® stern drive prearrangement 20
5 Services connection to the engine compartment .... 21
5.1 Services connection points .................................. 21
5.2 Fuel circuit ........................................................... 21
5.3 Sea water circuit .................................................. 22
5.4 Exhaust system ................................................... 24
5.5 Hydraulic fluid circuit (if present) .......................... 25
5.6 Throttle ................................................................. 26
5.7 Propeller selection and torque engines installation
drawings ........................................................................... 28
6 Wiring installation ...................................................... 29
6.1 Electrical system and system specifications ........ 29
6.2 Battery and power supply .................................... 29
6.3 Control Unit .......................................................... 30
6.4 Fuses and relays ................................................. 31
6.5 Control panel ....................................................... 31
6.6 Basic electrical connections ................................. 34
6.7 Trim Circuit (if present) ........................................ 35
6.8 Fuel level in the tank sensor (if present) .............. 36
6.9 Calibration of trim and fuel level signals on the
CANBUS instrument ......................................................... 37
6.10 Transmission oil level alarm (if present) .............. 37
6.11 Rudder angle sensor (if present) ......................... 38
6.12 GPS sensor (if present) ....................................... 38
6.13 Other sensors and auxiliary cables ...................... 38
6.14 Emergency stop switch (if present) ...................... 38
6.15 Electronic throttles electrical connection .............. 39
7 First power on and sea trial ....................................... 40
7.1 Preliminary checks ............................................... 40
7.2 Sea trial and Installation Form filling in ................ 40
8 Accessories ................................................................ 42
8.1 Heating Kit (Boiler) ............................................... 42
8.2 Accessories Additional Pulley (PTO) ................... 44
8.3 Additional Alternator ............................................ 45
8.4 Insulated Pole Kit ................................................. 45
8.5 Maretron® NMEA2000 Control Unit ..................... 45