FMI PTW72 Manual Download

Page: 135 / 335

Page 3 of 9

Level

F3138-PTW

Sum of

QTY

ITEM

MFG

MFG#

MFG DESCRIPTION

FMI#

USE DESCRIPTION

DATE

Total

Seq

Delivery

005-15B

Automatio

n Direct

DN-FM6L

30 Amp - 1 Pole - 600V, Class
CC Midget Fuse Block w/ LED

406131

PTW Infeed Conveyor
Motor Fuse Blocks

1/19/05

005-15C

Automatio

n Direct

DN-FAP3

3 pole fuse block lever
assembly

406133

PTW Infeed Conveyor
Motor Fuse Blocks 3 Pole
Kit

1/19/05

005-16A

AC Tech

SF450

380V Variable Freq Drive - 5
HP. 9.8 Amps Input. 7.6 Amps
Output.

SF450

PTW Infeed Conveyor
Variable Speed Drive

1/19/05

005-16B

AC Tech

844-002

Variable Freq Drive DIN rail
mounting kit

844-002

PTW Infeed Conveyor
Variable Speed Drive DIN
Rail Mount Kit

1/19/05

005-18A

Buss

KTK-15

15 Amp Fast Acting Fuses

400600-

PTW Outfeed Conveyor
Motor Fuses

1/19/05

005-18B

Automatio

n Direct

DN-FM6L

30 Amp - 1 Pole - 600V, Class
CC Midget Fuse Block w/ LED

406131

PTW Outfeed Conveyor
Motor Fuse Blocks

1/19/05

005-18C

Automatio

n Direct

DN-FAP3

3 pole fuse block lever
assembly

406133

PTW Outfeed Conveyor
Motor Fuse Blocks 3 Pole
Kit

1/19/05

005-19A

AC Tech

SF450

380V Variable Freq Drive - 5
HP. 9.8 Amps Input. 7.6 Amps
Output.

SF450

PTW Outfeed Conveyor
Variable Speed Drive

1/19/05

005-19B

AC Tech

844-002

Variable Freq Drive DIN rail
mounting kit

844-002

PTW Infeed Conveyor
Variable Speed Drive DIN
Rail Mount Kit

1/19/05

005-21A

Buss

KTK-10

10 Amp Fast Acting Fuses

400600-

PTW Brush Motor Fuses

1/19/05

005-21B

Automatio

n Direct

DN-FM6L

30 Amp - 1 Pole - 600V, Class
CC Midget Fuse Block w/ LED

406131

PTW Brush Motor Fuse
Blocks

1/19/05

Copy of 3138ptwmatl.xls 3/10/2006 2:47 PM

Summary of Contents for PTW72

Page 1: ...Franklin Manufacturing Inc Job F3138 Model PTW72 Horizontal Welding Machine For 72 Wide Webs Serial 2724 A819600 PO Drawer 998 Russellville AL 35653 256 332 6654...

Page 2: ...own Time For a warranty claim notify the Seller s customer service office 256 332 6654 Upon receipt of a warranty claim notice Seller will proceed without unreasonably delay to remedy any defect found...

Page 3: ...aintenance Manual Terms Conditions of Sale FMI Equipment Sheet Section 1 Operation Maintenance Section 2 Assembly Parts List Section 3 Electrical Information Section 4 Hydraulic Power Unit Information...

Page 4: ...ated is strict compliance with the instructions furnished by seller Indemnification Safe Operation Buyer shall comply with and require its employees to comply with directions set forth in manuals draw...

Page 5: ...on purposes only and may not relate to purchaser s order or other machines or equipment Any specifications contained therein are not binding on seller except as expressly so stated in this form or oth...

Page 6: ...to enable b INFEED Off On A selector switch that controls power to the infeed conveyor c OUTFEED Off On A selector switch that controls power to the outfeed conveyor d SPEED Lo Med Hi A selector switc...

Page 7: ...MED HI Use to select low medium or high speed for gantry traverse movement h GANTRY MAGNET POWER Use to vary the strength of the magnets on the gantry lift beam i GANTRY TRAVERSE ENABLE DISABLE Place...

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Page 9: ...on REV moves conveyors in the reverse direction h CONVEYOR SPEED LOW MED HIGH Use to select between three ranges of conveyor speeds Conveyors will travel at the slowest rate when LOW is selected i ALL...

Page 10: ...og Run Selector switch to activate manual control of conveyor When in Jog conveyor will be operated by the PTW INFEED or OUTFEED Rev Fwd selector switch When RUN is selected the conveyor s will run co...

Page 11: ...he copper backup wheel on the movable side of the machine k ELECTRODES Up Weld Placing the switch on the left in Weld will cause the electrode head on the stationary side of the machine to move down a...

Page 12: ...ed The OUTFEED selector performs the same functions for the ground shoes on the outfeed side of the machine s INFEED HOLD DOWN UP DOWN OUTFEED HOLD DOWN UP DOWN Placing INFEED HOLD DOWN switch in DOWN...

Page 13: ...m can be conveyed without conflicting with infeed ground shoes or web roller Relax infeed ground shoe center position to keep in position Then use the infeed conveyor to move beam into the welder to t...

Page 14: ...m side electrode 19 When opposite side electrode reaches the end of the beam press stop on the NA5 this will stop the electrode from welding 20 Then turn the weld direction selector switch to the cent...

Page 15: ...welding and welder JOG sequence Example 100 120 inch minute 50 60 inch minute 0 0 inch minute Note To change speed percent variable move cursor to variable type number and press enter or use increase...

Page 16: ...own Time This is the time delay for head 1 to get into position before activating flux valve 1 in auto mode Head 2 Down Time This is the delay time for head 2 to get into position before activating fl...

Page 17: ...Brush option Brush on Distance This is the distance the leading end of the beam travels after making beam end point sensor to activate brush in auto mode Brush Off Dist This is the distance the traili...

Page 18: ...uring weld cycle This measurement is recorded in minutes Note This parameter is available in manual and automatic mode This parameter needs to be reset periodically Note Press F2 to reset Time Welded...

Page 19: ...el Carriage e Contact Nozzle Assembly f Vertical Lift Adjuster g Input Cable Assembly 15 long h NA 5 Sub Arc Head Controls i K 346 A Head j K 356 Controls k T 14469 Mount Kit l Flux Recovery System Ou...

Page 20: ...g welding head 15 each direction 30 maximum moveable side only f 120IPM Max g Barrel typer wire feeders Pull Thru Welder Outfeed Conveyor a AC variable speed drive b 7 wide x 30 long c rollers 1 3 1 2...

Page 21: ...ns a Ensure that all guards and safety devices are installed and operative and all doors that carry warning labels are closed and locked b Ensure that all personnel are clear of those areas indicated...

Page 22: ...y maintenance on machine with the hydraulic power unit running o Do NOT modify machine controls in any way p Do NOT press dies into place q Do NOT punch or shear more than one piece of material at a t...

Page 23: ...e single largest cause of death by electrocution d Keep electrical panel covers closed when cleaning an enclosure Color Codes Locking Devices Be aware of the meanings of different colors on safety sti...

Page 24: ...ydraulic or pneumatic the key should be placed under the care of the supervisor such as a foreman and not the operator Sticker Cautions Warnings and Dangers Operator should be aware of all stickers lo...

Page 25: ...stickers are used on different machines so identify and be familiar with stickers on your specific machine Pay special attention to type of sticker and its location 20...

Page 26: ...21...

Page 27: ...change oil at 10 000 hours of operation for mineral oil and 20 000 hours of operation for synthetic oil b Roller Chain Inspection on the chain return bearing should be made occasionally to insure suf...

Page 28: ...hift 1 Empty slag screen in primary tank Note The only purpose of the slag screen is to collect such fused particles that may be recovered from the weld Do not chip off the slag seam or attempt to rec...

Page 29: ...d one on the moveable side Recommended lubricants are as follows under applying working conditions Ambient Temp Range 14 to 86 F ISO Visc Grade 220 Ambient Temp Range 32 to 113 F ISO Visc Grade 320 Am...

Page 30: ...lacing system fluid is dependent on several factors according to the degree of aging or contamination of the oil Franklin recommends in the absence of other checks that the oil be changed every 2000 h...

Page 31: ...tor Combos that are mounted on the Weld Splice Station and the Pull Thru Welder This is where the air lines are connected to the fabricator a Filter Element Filter elements should be changed after 1 y...

Page 32: ...750 110 80 1 2 20 10250 90 65 14375 120 90 9 16 12 11600 110 80 16375 150 110 9 16 18 13000 120 90 18250 170 130 5 8 11 14400 150 110 20350 220 170 5 8 18 16375 180 130 23000 240 180 3 4 10 21300 260...

Page 33: ...nveyor Roller Bearings grease Once every six hundred 600 hours of operation 15 Weeks 3 Months 1 Check all bolts subjected to shock condition and torque Once every one thousand 1000 hours of operation...

Page 34: ...terials under Detail Mark that corresponds to the part you need Try to find either a 6 digit part number example 790505 or a detail drawing number example Dwg F1956 A4 17 One or both should be listed...

Page 35: ...2 Carriage Assembly w Drive F2992 K842 Carriage Assembly w o Drive F3110 E842 25 Up Ender F3110 B842 25 Powered Conveyor F2992 C842 25 Stationary Up Ender Assembly F2992 E842 Carriage Assembly w Drive...

Page 36: ...ationary Side 819488 Flux Holder Assembly on Moveable Side 819489 Encoder Mounting Assembly 819604 Web Support Bracket 819360 Welding Head Assembly 819395 Stationary Drive Wheel Ground Assembly 819602...

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Page 47: ...13250HHGR5 8 Hex Cap 1 2 13 UNC x 2 1 2 Lg 11 BLT063 11250HHGR5 7 Hex Cap 5 8 11 UNC x 2 1 2 Lg 12 BLTN10 24050BHGR8 6 Button Head Hex 10 24 UNC x 1 2 Lg 13 BRBRNZ125150100FB 6 Boston Flanged Bushing...

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Page 49: ...DIMENSIONS ARE IN INCHES U N O 2 BREAK SHARP CORNERS 5 REFERENCE DIMENSIONS SHOWN AS xx 3 REMOVE ALL BURRS 15825 Hwy 243 Russellville AL 35653 Phone 256 332 6654 Fax 256 332 0143 www FMI Solutions co...

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Page 52: ...MENTS 10 0 30 0 3 32 4 WELDMENTS 30 0 60 0 1 8 1 DO NOT SCALE DIMENSIONS 4 ALL DIMENSIONS ARE IN INCHES U N O 2 BREAK SHARP CORNERS 5 REFERENCE DIMENSIONS SHOWN AS xx 3 REMOVE ALL BURRS 15825 Hwy 243...

Page 53: ...BLT075 10275HHGR5 4 Hex Cap 3 4 10 UNC x 2 3 4 Lg 14 BRBRNZ125150100FB 6 Boston Flanged Bushing Sintered Bronze FB2024 8 1 1 4 ID x 1 1 2 OD x 1 Lg 15 BSH 2012 163 TL 1 DODG 117092 2012 Bushing 1 63 B...

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Page 57: ...O SCALED DIMENSIONS REF ONLY 3 REMOVE ALL BURRS 2 CLEAN ALL PARTS COMPLETELY PRIOR TO DELIVERY 4 BREAK SHARP CORNERS 15825 Hiway 243 Russellville AL 35653 Phone 256 332 6654 Fax 256 332 0143 www FMI S...

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Page 71: ...DIMENSIONS REF ONLY 3 REMOVE ALL BURRS 2 CLEAN ALL PARTS COMPLETELY PRIOR TO DELIVERY 4 BREAK SHARP CORNERS 15825 Hiway 243 Russellville AL 35653 Phone 256 332 6654 Fax 256 332 0143 www FMI Solutions...

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Page 86: ...acket 7 819573 4 Bushing Retaining Ring Pattern 8 819574 4 Slide Bushing 9 819595 2 Replaceable Drive Wheel 10 819623 1 Moveable Arc Base 11 819624 1 Pivot Bar 12 819626 2 Moveable Side Pivot Block 13...

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Page 89: ...ELDMENTS 2 0 10 0 1 16 3 WELDMENTS 10 0 30 0 3 32 4 WELDMENTS 30 0 60 0 1 8 1 DO NOT SCALE DIMENSIONS 4 ALL DIMENSIONS ARE IN INCHES U N O 2 BREAK SHARP CORNERS 5 REFERENCE DIMENSIONS SHOWN AS xx 3 RE...

Page 90: ...4 ALL DIMENSIONS ARE IN INCHES U N O 2 BREAK SHARP CORNERS 5 REFERENCE DIMENSIONS SHOWN AS xx 3 REMOVE ALL BURRS 15825 Hwy 243 Russellville AL 35653 Phone 256 332 6654 Fax 256 332 0143 www FMI Soluti...

Page 91: ...64 5 xx 1 2 deg FABRICATION TOLERANCES 1 WELDMENTS 0 2 0 1 32 2 WELDMENTS 2 0 10 0 1 16 3 WELDMENTS 10 0 30 0 3 32 4 WELDMENTS 30 0 60 0 1 8 1 DO NOT SCALE DIMENSIONS 4 ALL DIMENSIONS ARE IN INCHES U...

Page 92: ...2 0 10 0 1 16 3 WELDMENTS 10 0 30 0 3 32 4 WELDMENTS 30 0 60 0 1 8 1 DO NOT SCALE DIMENSIONS 4 ALL DIMENSIONS ARE IN INCHES U N O 2 BREAK SHARP CORNERS 5 REFERENCE DIMENSIONS SHOWN AS xx 3 REMOVE ALL...

Page 93: ...WEIGHT 4 4 2005 KArthur 5 21 2003 C Engineering Drawings FMI Jobs 3100 3199 3110 F3110 J842 idw D 3 32 F3110 J842 8 6 Conveyor Extension Brush Camber Pusher Conveyor JLovett 1 1 Jan 5 06 1166 9 lbmas...

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Page 97: ...Section 3 Electrical Information PTW Manual Tack Station Manual Web Material Handling Manual Electronic Parts User Guides 30...

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Page 99: ...t 614 PWR Brush Off On Main Panel 6 24V DC Input 615 Spare Main Panel 6 24V DC Input 616 Selector Electrodes 1 Up Console 6 24V DC Input 617 Selector Electrodes 1 Weld Console 6 24V DC Input 620 Selec...

Page 100: ...65 Limit Carriage Down Welder 6 24V DC Input 666 Button Welder Jog Fwd Console 6 24V DC Input 667 Button Cycle Hold Console 6 24V DC Input 670 Prox Beam Reference Point Welder 6 24V DC Input 671 Prox...

Page 101: ...20V AC Output 1041 Spare Welder 10 120V AC Output 1042 Spare Welder 10 120V AC Output 1043 Spare Main Panel 10 120V AC Output 1044 Spare Main Panel 10 120V AC Output 1045 Starter Oufeed Brush Motor Ma...

Page 102: ...1020 Electrode 2 Weld Control Power 14 ORANGE RED 1021 Electrode 2 Up Control Power 15 BLUE RED 1026 Web Lift 1 Extend Control Power 16 BROWN BLACK 1027 Web Lift 1 Retract Control Power 17 YELLOW BLUE...

Page 103: ...Infeed Hold Down Roller Up Red 1011 Air Valve Infeed Hold Down Roller Dn Red 1012 Air Valve Outfeed Hold Down Roller Up Red 1013 Air Valve Outfeed Hold Down Roller Dn Pin Wire Color Control Power 1 B...

Page 104: ...ntrol Power 14 ORANGE RED 213B Hyd Start Control Power 15 BLUE RED 213 Hyd Stop Control Power 16 BROWN BLACK Spare Control Power 17 YELLOW BLUE 220A Vacuum Start Control Power 18 YELLOW RED Spare Cont...

Page 105: ...ux Valve 2 Off Weld Control Power 15 BLUE RED 624 Selector Copper Wheel 1 Out Weld Control Power 16 BROWN BLACK 625 Selector Copper Wheel 2 Out Weld Control Power 17 YELLOW BLUE 626 Selector Dattum Si...

Page 106: ...D 581A 1 Strike Relay Contact p 41A 16 BROWN BLACK 581A 2 Strike Relay Contact p 41A 17 YELLOW BLUE 582 1 Stop Relay Contact p 41A 18 YELLOW RED 582 2 Stop Relay Contact p 41A 19 BROWN RED 611 Brush A...

Page 107: ...ANALOG Black Spare Pin Wire Color Red 252 Sheet 21 Beam Reference Point Black 0V Sheet 10 Beam Reference Point White 670 Sheet 21 Beam Reference Point Black Spare Blue 252 Sheet 21 Beam End Point Bla...

Page 108: ...111 Motor Power Blue 112 Motor Power Pin Wire Color Orange CPG Ground Black 110 Motor Power Red 111 Motor Power Blue 112 Motor Power Pin Wire Color Orange CPG Ground Black 113 Motor Power Red 114 Moto...

Page 109: ...Page 8 of 10 PTW Cable Listing Job F3138 PTW Released Date Blue 115 Motor Power PV 3138_PTW_data xls 3 10 2006 2 54 PM...

Page 110: ...Motor Power Sheet 5 Black S5 3T3 Motor Power Sheet 5 Pin Wire Color 3 Red See Sheet 470053 16 Black See Sheet 470053 2 Wht See Sheet 470053 15 Black See Sheet 470053 12 Blue See Sheet 470053 7 Black...

Page 111: ...ar M1 Weld Head Height Motor Power Pin Wire Color Black M2 Weld Head Height Motor Power Clear M2 Weld Head Height Motor Power TPS1 Blden 8760 18 2C Main Console To Weld Head Height Motor Datum Side TP...

Page 112: ...rol Circuit 470010 PLC Power Torch Controls 470012 Analog Out Module 470014 Welder Speed Reference 470017 DC Inputs 470018 DC Inputs 470021 DC Inputs 470027 AC Outputs 470028 AC Outputs 470029 AC Outp...

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Page 132: ...Material Listing Level 2 Level 3 Level 4 Level 6 Level 7 Level 8 Level 10...

Page 133: ...Pri Fuse Block 6 18 03 2 005 03B Buss FNQ 7 7 Amp Time Delay Fuse 600 V 400200 7 Control Transformer Pri Fuses 1 19 05 2 005 03C Automatio n Direct DN FAP2 2 pole fuse block lever assembly 406132 Cont...

Page 134: ...Vacuum 1 Motor Fuse 6 18 03 3 005 09B Automatio n Direct DN FM6L 30 Amp 600 VAC 1 Pole Box Connection 406131 Vacuum 1 Motor Fuse Block 6 18 03 3 005 09C Automatio n Direct DN FAP3 3 pole fuse block l...

Page 135: ...mp Fast Acting Fuses 400600 15 PTW Outfeed Conveyor Motor Fuses 1 19 05 3 005 18B Automatio n Direct DN FM6L 30 Amp 1 Pole 600V Class CC Midget Fuse Block w LED 406131 PTW Outfeed Conveyor Motor Fuse...

Page 136: ...Fuse 406122 Main Panel Service Plug Fuse Block 6 18 03 1 007 01B Ferraz Shawmut GDL10 10 Amp Time Delay 250 Volt Rated 1 4 X 1 1 4 400400 10 Main Panel Service Plug Fuse 6 18 03 1 007 02A Automatio n...

Page 137: ...02A Automatio n Direct DN F6 600V 30 Amp 20 6 AWG Fuse Block 1 4 X 1 1 4 Fuse 406122 Spare Controls Fuse Block 6 18 03 1 008 03A Automatio n Direct DN F6 600V 30 Amp 20 6 AWG Fuse Block 1 4 X 1 1 4 F...

Page 138: ...010 02B Ferraz Shawmut GDL1 1 Amp Time Delay 250 Volt Rated 1 4 X 1 1 4 400400 1 Fuse E200 Operator Interface 6 18 03 1 010 03A Mitsubishi FX2n 128MR ES UL 128 I O 64 DC Sink Source Input 64 Relay Ou...

Page 139: ...0VAC Coil 409202 PTW Infeed Conveyor Drive Forward Relay 1 19 05 1 027 03B Idec SH1B 05 Din Rail Mount 1 Pole Relay Base 409201 PTW Infeed Conveyor Drive Forward Relay Base 1 19 05 1 027 04A Idec RH1B...

Page 140: ...18 03 1 027 17B Idec SH1B 05 Din Rail Mount 1 Pole Relay Base 409201 Weld Run Rev Base 6 18 03 1 029 01A Idec RH1B U AC120V 1PDT Relay 120VAC Coil 409202 Strike 1 Relay 6 18 03 1 029 01B Idec SH1B 05...

Page 141: ...elay 6 18 03 1 051 21B Idec SH1B 05 Din Rail Mount 1 Pole Relay Base 409201 Weld Run 2 Relay Base 6 18 03 1 MAIN PANEL Franklin 400000 Standard Central Point Ground Plate 400000 Central Point Ground P...

Page 142: ...t Module 6 18 03 1 009 18A Cutler Hammer 10250T11 2 Red Extended Pushbutton 403126 Button Hydraulics Stop 6 18 03 1 009 18B Cutler Hammer 10250T51 1 NC Contact Block 403164 Buttton Hydraulics Sop Cont...

Page 143: ...1 010 07B Allen Bradley 800E 2LX22 2 N O Contacts 800E 2LX22 Joystick Torch 1 Up Down 6 18 03 1 017 07A Cutler Hammer 10250T13 23 3 Position Lever Operator Maintained W Knob Operator Cam 3 403302 Sel...

Page 144: ...ld 6 18 03 1 017 17B Cutler Hammer 10250T2 2 NO Contact Block 403148 Contact Electrodes 2 Up Weld 6 18 03 1 017 19A Cutler Hammer 10250T13 23 3 Position Lever Operator Maintained W Knob Operator Cam 3...

Page 145: ...e 6 18 03 1 018 03B Cutler Hammer 10250T2 2 NO Contact Block 403148 Contact Opp Datum Wheels Open Close 6 18 03 1 018 05A Cutler Hammer 10250T30 43 3 Position Momentary Selector Lever Operator 403157...

Page 146: ...7A Cutler Hammer 10250T30 43 3 Position Momentary Selector Lever Operator 403157 Selector Switch PTW Infeed Conveyor Forward Reverse 2 Position 6 18 03 1 018 17B Cutler Hammer 10250T2 1 NO NO Contact...

Page 147: ...Welder Jog 6 18 03 1 021 11B Cutler Hammer E22B2 1 NO Contact Block 403202 Contact Welder Jog 6 18 03 1 021 12A Cutler Hammer 10250T12 4 Yellow Mushroom Head Operator 30mm 403136 Button Cycle Hold 6...

Page 148: ...03 1 Console Franklin 400000 Standard Central Point Ground Plate 400000 Central Point Ground Plate 6 18 03 1 Wiegman N12 242010 24x20x10 Hinged Box N12 242010 Console Enclosure 6 18 03 1 NP 2420 24x20...

Page 149: ...intained Operator 403163 Hyd Unit E Stop 6 18 03 1 009 02B Cutler Hammer 10250T51 1 NC Contact Block 403164 Hyd Unit E Stop Contact 6 18 03 1 009 02C Cutler Hammer 10250TC5 3 Emergency Stop Button Len...

Page 150: ...5 17A Leeson 131508 5 HP 184TC 1440 RPM AC Motor 50 HZ 3 Phase 8 1 Amps 380V 131508 PTW Infeed Conveyor Motor 1 17 05 1 009 03 STI EB E02PK E Stop Assembly 422001 Infeed Conveyor E Stop 1 17 05 1 INFE...

Page 151: ...2008 Encoder Plugs 6 18 03 1 021 09A Cutler Hammer E50AR1 Standard Limit Switch 402500 Limit Carriage Up 6 18 03 1 021 09B Cutler Hammer E50KL201 Standard Limit Switch Arm 402504 Limit Arm Carriage U...

Page 152: ...1 2 Rigid Conduit NR 0 3 8 Sealtite 417100 ST 3 8 Sealtite NR 0 Lincoln S12020 8 Amphenol Plug NA 5 Input Source Holox 305871 S12020 8 Amphenol Plug for NA 5 to DC 1000 Control Cable 6 18 03 2 OZ Ged...

Page 153: ...380V 50Hz 3 Phase AC Motor FLA 4 7 131459 Brush Motor 2 9 05 1 009 08A STI EB E02PK E Stop Assembly 422001 Outfeed Conveyor E Stop 1 19 05 1 OUTFEE D Lewis 3 4 Rigid Conduit 417305 R Outfeed Conveyor...

Page 154: ...eq Delivery CABLE Insul 8 22209 Channel 22209 Channel 6 18 03 1 23381 End Stop 23381 End Stop 6 18 03 1 24767 End Clamp 24767 End Clamp 6 18 03 1 28239 5 Cable Carrier 28239 5 Cable Carrier 6 18 03 2...

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Page 156: ...179 Selector Flange Clamp Open J3 AC COMMON 5 White X2 Control Power Neutral J3 AC J1 LOAD L2 6 Red 182 Selector Beam Clamp Pusher Out J3 AC GROUND 7 Green Gnd Central Point Ground J3 AC J6 LOAD L2 8...

Page 157: ...MCR contact MPOC1 12 BLACK BLUE 209A Outfeed Control MPOC1 13 ORANGE BLUE 2i Selector Infeed Enable Dwg 472051 MPOC1 14 ORANGE RED 2ia Selector Infeed Enable Dwg 472051 MPOC1 15 BLUE RED 2o Selector O...

Page 158: ...1 8 ORANGE BLACK Spare MPTW1 9 YELLOW BLACK Spare MPTW1 MPTW2 Red CH4I Tack Outfeed VFD 4 20mA IN See Dwg 472051 MPTW2 Wht CH4I Tack Outfeed VFD 4 20mA IN See Dwg 472051 MPTW2 Blk Spare ICAC Gnd Orang...

Page 159: ...lin Tack Station Cable Listing Job F3138Tack Released Date MPWR Orange MPWR Blk MPWR Red M Magnet power positive MPWR Blue M Magnet power Negative Main Panel to Magnets MPWR 14 4C 3138_tack_data xls 3...

Page 160: ...Log Tack Station Drawing Log Tack Station Dwg Number Description 472005 Main Power 472007 Control Power Fusing Layout 472009 Control Wiring 472012 Control Wiring F3138 Sheet 51 Infeed and Outfeed Con...

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Page 166: ...Material Listing Level 2 Level 3 Level 4 Level 6 Level 8 Level 10...

Page 167: ...45A Time Delay Fuse 400300 45 Main Panel Disconnect Fuses 4 21 05 3 005 02 Cutler Hammer C361KJ4 Door Hardware 4 Handle 412204 Enclosure Hardware 2 15 05 1 005 03A Automatio n Direct DN FM6L 30 Amp 6...

Page 168: ...y 406133 Outfeed Conveyor Motor Fuse Blocks 3 Pole Kit 4 21 05 1 005 15 Sprecher Schuh See 009 41 See 009 41 Hydraulic Pump Motor Protector 2 10 05 0 005 19A AC Tech SF450 400 480V Variable Freq Drive...

Page 169: ...5 2 007 15 Magnetool NT 110 300 120V AC In 110V DC Out 300 Watt magnet controller NT 110 300 Magnet Controller 4 21 05 1 007 99 Automatio n Direct DN EB35 End Block For Use With 406122 Automation Dire...

Page 170: ...Relay Base 409103 Tack Outfeed Control Select Relay Base 4 21 05 1 009 21A Idec RH1B U AC120V 1PDT Relay 120VAC Coil 409202 Infeed Conveyor Speed Relay 1 4 21 05 1 009 21B Idec SH1B 05 Din Rail Mount...

Page 171: ...02 Outfeed Conveyor Drive Reverse Relay 4 21 05 1 009 26B Idec SH1B 05 Din Rail Mount 1 Pole Relay Base 409201 Outfeed Conveyor Drive Reverse Relay Base 4 21 05 1 009 41 Sprecher Schuh CK7 12 10 120 A...

Page 172: ...9 29 05 1 009 09A Cutler Hammer 10250T1323 3 Position Selector Switch Knob Cam Code 3 403302 Conveyor Speed Selector 4 21 05 1 009 09B Cutler Hammer 10250T2 2NO Contact Block 403148 Conveyor Speed Sel...

Page 173: ...button Operator W Indicating Lght 30mm E30EF Operator Hydraulics START STOP NR 1 009 20B Cutler Hammer E30KE330 Dual PB Operator Green Buttton 30mm E30KE3 30 Button Hydraulics START NR 1 009 20C Cutle...

Page 174: ...maintained right 403155 Beam Clamp Pusher In Out Selector 9 28 05 1 012 07B Cutler Hammer 10250T2 2NO Contact Block 403148 Beam Clamp Pusher In Out Selector Contact 4 21 05 1 012 09A Cutler Hammer 102...

Page 175: ...p Enders Up Down Datum 4 21 05 1 012 21A Cutler Hammer 10250T3043 3 Position Selector Spring Return from Both 403157 Operator Flange Up Enders Up Down Opposite Datum 4 21 05 1 012 21B Cutler Hammer 10...

Page 176: ...ITEM MFG MFG MFG DESCRIPTION FMI USE DESCRIPTION DATE Total Seq Delivery TACK OPERAT OR Wiegmann WPBA 16 16 Hole Sloping Front Pushbutton Enclosure 415503 Tack Station Operator Button Box 2 15 05 1 T...

Page 177: ...Total Seq Delivery 005 10 Leeson 131454 Mod L12C180 5 Hp 1425 RPM 380V 184T TEFC 8 1 FLA W Base W Modification to 184TC frame 131454 Mod L12C180 Hydraulic Pump Motor 3 24 05 1 009 03A STI EB E02PK E...

Page 178: ...31508 Infeed Conveyor Motor 2 10 05 1 009 02A STI EB E02PK E Stop Assembly 422001 Infeed Conveyor E Stop 4 21 05 1 Conveyor Panel Wiegmann B 10106CH 10 x 10 x 6 Continuous Hinge Enclosure 415110 Infee...

Page 179: ...22001 Outfeed Conveyor E Stop 4 21 05 1 OUTFEE D Lewis blank 1 2 Rigid Conduit 417205 R Outfeed Conveyor 1 2 Conduit 4 21 05 0 3 4 Rigid Conduit 417305 R Outfeed Conveyor 3 4 Conduit 4 21 05 0 Outfeed...

Page 180: ...lves Cables 4 21 05 12 CONV JB Turck VBKB 80 CS12 8 Port J Box 4A Port 12 pin multifast Connector 10 Conductor VBKB 80 CS12 Conveyor Mounted Valves Junction Box 4 21 05 2 CONV JB CABLE Turck CKRM12 10...

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Page 182: ...er 3 BLACK 3 301 Gantry Lift Up Limit 4 BLACK 4 301A Gantry Lift Up Limit 5 BLACK 5 303 Limit Lift Beam Down 6 BLACK 6 303E Material Sense 7 BLACK 7 306 Limt Gantry Bridge Overtravel 8 BLACK 8 306A Li...

Page 183: ...ter 4 Blu 303D Eye to Eye 5 Org Spare Pin Wire Color Gnd Grn Ground 1 Blk S6 1T1 GANTRY Lift MOTOR POWER 2 Red S6 1T2 GANTRY Lift MOTOR POWER 3 Wht S6 1T3 GANTRY Lift MOTOR POWER Pin Wire Color Gnd Or...

Page 184: ...TRAVERSE MOTOR POWER 3 Wht S5 4T3 GANTRY TRAVERSE MOTOR GND Pin Wire Color Gnd Orange Gnd CONVEYOR 2 MOTOR Gnd 1 Black S5 3T1 CONVEYOR 2 MOTOR POWER 2 Red S5 3T2 CONVEYOR 2 MOTOR POWER 3 Blue S5 3T3 C...

Page 185: ...k 14 ORANGE RED 176A Selector Outfeed Control Web Tack 15 BLUE RED Spare 16 BROWN BLAC K 2 Gantry Traverse Enable SEE SHEET 61 17 YELLOW BLU E 2I Infeed Conveyor Enable 18 YELLOW RED 2IA Infeed Convey...

Page 186: ...15 BLUE RED Spare 16 BROWN BLAC K Spare 17 YELLOW BLU E Spare 18 YELLOW RED Spare 19 BROWN RED Spare Pin Wire Color 201B E STOP STRING 203 E STOP STRING Pin Wire Color 201 CONTROL POWER NEUTRAL 201A E...

Page 187: ...N Red Spare Pin Wire Color Gnd BROWN Gnd CENTRAL POINT GROUND 1 YELLOW 303A Rail Sense Prox 2 BLUE 303B Rail Sense Prox 3 RED 306 Gantry Overtravel 4 ORANGE 306A Gantry Overtravel 5 BLACK 307 Gantry O...

Page 188: ...Move Warning Light 2 Red X2 Rail Sense Prox 3 Blue Spare Pin Wire Color Gnd Orange Gnd CENTRAL POINT GROUND 1 Black 165A Brake Power 2 Red B166 Brake Power 3 Blue Spare Pin Wire Color Gnd Orange Gnd C...

Page 189: ...Power 2 Red 111 Flux Recovery Power 3 Blue 112 Flux Recovery Power Pin Wire Color Gnd Orange Gnd CENTRAL POINT GROUND 1 Black 159 Chiller Power 2 Red 160 Chiller Power 3 Blue Pin Wire Color Tack Main...

Page 190: ...Layout Clamp Magnets 471008 Conveyor Controls 471009 E Stop MCR HPU Wiring F3138 S10 Magnet Controller Schematics 471066 Magnetic Clamp Panel Arrangement F3138 S13 Web Infeed Material Handling F3138 S...

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Page 203: ...Material Listing Level 2 Level 3 Level 6 Level 8 Level 9 Level 10...

Page 204: ...5 12 05 1 005 00G FMI 453003 Stand for 60 X 38 Panel 453003 Main Panel Stand 5 12 05 1 005 01A Cutler Hammer C361SE1263 100 Amp Fusable Disconnect including 4 Handle 412210 Main Panel Disconnect 5 12...

Page 205: ...3 pole kit 5 12 05 1 005 11A Automation Direct DN FM6L 30 Amp 1 Pole 600V Class CC Midget Fuse Block w LED 406131 Infeed Conveyor Motor Fuse Blocks 5 12 05 3 005 11B Buss KTK 15 15 Amp Fast Acting Fu...

Page 206: ...30 Amp 20 6 AWG Fuse Block 1 4 X 1 1 4 Fuse 406122 E Stop and MCR ckt fuse block 5 12 05 1 007 06B Ferraz Shawmut GDL10 10 Amp Time Delay 250 Volt Rated 1 4 X 1 1 4 400400 10 E Stop and MCR ckt Fuse 5...

Page 207: ...008 10B Idec SH1B 05 Din Rail Mount 1 Pole Relay Base 409201 Infeed Conveyor Forward Relay Base 5 12 05 1 008 12A Idec RH1B U AC120V 1PDT Relay 120VAC Coil 409202 Outfeed Conveyor Forward Relay 5 12...

Page 208: ...ed Operator 403163 Main Panel E Stop 5 12 05 1 009 01B Cutler Hammer 10250T51 1 NC Contact 403164 Main Panel E Stop Contact 5 12 05 1 009 01C Cutler Hammer 10250TC53 Emergency Stop Button Lens 403112...

Page 209: ...d Relay Base 5 12 05 1 013 15A Idec RH1B U AC120V 1PDT Relay 120VAC Coil 409202 Infeed Gantry Reverse Relay 5 12 05 1 013 15B Idec SH1B 05 Din Rail Mount 1 Pole Relay Base 409201 Infeed Gantry Reverse...

Page 210: ...d Conveyor 5 12 05 1 008 09A Cutler Hammer 10250T101 Standard Black Pushbutton 403116 Conveyor Forward Operator 5 12 05 1 008 09B Cutler Hammer 10250T53 1 NO Contact Block 403165 Conveyor Forward Oper...

Page 211: ...ntrol Off On Master Switch Lens 5 12 05 1 009 17 Cutler Hammer 10250T63 120V AC Light Module 403168 Control On Pilot LIght 009 14 5 12 05 1 009 20A Cutler Hammer E30EA Dual Pushbutton Operator W Indic...

Page 212: ...et Row Control 5 12 05 1 051 26A Cutler Hammer 10250T1311 2 Position Selector Switch Knob Operator 403300 Infeed Conveyor Off On Selector Switch 2 Position 5 12 05 1 051 26B Cutler Hammer 10250T53 1 N...

Page 213: ...eyor Enclosure 5 12 05 1 Conveyor Sub Panel Wiegmann P 1010 10 x 10 Back Panel 415305 Infeed Conveyor Enclosure 5 12 05 1 INFEED Lewis 1 2 Rigid Conduit Qty is in ft 417205 R Infeed Conveyor 1 2 Condu...

Page 214: ...nuous Hinge Enclosure 415110 Outfeed Conveyor Enclosure 5 12 05 1 Conveyor Sub Panel Wiegmann P 1010 10 x 10 Back Panel 415305 Outfeed Conveyor Enclosure 5 12 05 1 OUTFEE D Lewis 1 2 Rigid Conduit Qty...

Page 215: ...le Limit Switch Arm 402504 Infeed Gantry Limit Switch Arm Lift Beam Down 5 12 05 1 013 06A Cutler Hammer E57LAL30A2 E AC Proximity Switch 30mm 402105 Infeed Gantry Proximity Switch Track Sense Near Op...

Page 216: ...elay Aux contacts 5 12 05 1 013 33A Sprecher Sc huh CS4 40E 120 125V 2 5A continuous DC Contacts 4 NO 120 VAC Coil CS4 40E 120 Infeed Gantry Magnet Power Row 1 Control Relay 5 12 05 1 013 33B Sprecher...

Page 217: ...5 12 05 1 Sealtite Connector on Conduit for Lift Motor 5 12 05 1 Sealtite Connector on Lift Motor 5 12 05 2 3 8 45 Degree Sealtite Connector 416100 45 Sealtite Connector from Lift Limit Junciton Box t...

Page 218: ...nd Stop 5 12 05 1 24767 End Clamp 24767 End Clamp 5 12 05 1 28239 5 Cable Carrier 28239 5 Cable Carrier 5 12 05 2 28511 Anchor Hanger Clamp 28511 Anchor Hanger Clamp 5 12 05 2 CONS CABLE FMI 16 pin ma...

Page 219: ...r Interlock Installation Instructions for 30 60 Amp Non Fusible Fusible Disconnect Switches Cutler Hammer Installation Instructions Comet Series Perfect Prox Diffuse Reflective Sensors Hydra Force Inc...

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Page 326: ...r unit More valves can be added at the request of the customer Solenoid valves are employed on all Franklin Hydraulic Units Electrical control provides the most versatile and inexpensive method of hyd...

Page 327: ...Recheck to eliminate the possibility of connecting high voltage to a unit wired for low voltage 3 Connect power to fused disconnect 4 Connect type S O control cable to the provided terminal strip ins...

Page 328: ...rations in Relief Valve settings will void all warranties WARNING Continued bottoming out of pistons at the end of its stroke will result in a high pressure flow through the relief valve causing hydra...

Page 329: ...Hydraulic Drawings 819PNU BRUSH Power Brush Lift Assembly 819PNU P1E Pneumatic Diagram w VQ Valves and Sub D 819HYD H1F Hydraulic Schematic 819HYD H3 Tack Station Hydraulic Power Unit...

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Page 334: ...Section 5 Pneumatic Information Note c Air Supply must be locked off before any maintenance d See Section 1 for maintenance 34...

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