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CONDITION 

PROBABLE CAUSE

 

Red light comes on at control box. 

This  indicates  some  water  has  leaked  past  the  lower  seal  and  has  entered 
the seal chamber and  made  contact  with the electrode  probe.    Pump  must 
be  removed  from  basin  within  approximately  two  (2)  weeks  for 
replacement of lower seal.  This preventive repair will save the motor. 

 
Overload trips at control box and 

1. Push in on red reset button to reset overload.  If overload 

alarm buzzer or flashing red light 

    trips again after short run, pump has some damage and must 

comes on due to high water level 

    be removed from basin for checking. 

in basin. 

2. Trouble may be from clogged impeller causing motor to  
    overload or could be from a failed motor. 
3. Trouble may be from faulty component in control box. 
    Always check the control box before removing the pump. 
 

Yellow run light stays on continuously.  1. Indicates H-O-A switch may be in the hand position. 
 

2. Level control switch may have failed causing pump to  

 

   continue to operate when water is below lower control. 

 

3. Impeller may be partially clogged, causing pump to operate 

 

    at very reduced capacity. 
4.

 

Gate valve or check valve may be clogged causing low pump flow. 

5.

 

Pump may be air logged.  Lift arm on check valve to vent off air.  Also, 
check that the 5/32” vent hole in the volute is open. 

 
Circuit breaker trips.                   

1. Reset breaker by pushing clear down on handle then back to 

 

on position.  If breaker trips again in a few seconds, it 

 

indicates  excessive  load  which  is  probably  caused  by  a  short  in  the 
motor  or  control  box.    Check  out  instructions  given  with  control  box 
before pulling pump. 

2.

 

If  this  condition  happens after  an  electrical  storm  motor  or  control  box 
may be damaged by lightning. 

3.

 

Resistance  reading  of  the  motor  with  lead  wires  disconnected  from  the 
control box can determine if trouble is in motor or control box. 

 
Pump is noisy and pump rate is low. 

1. Impeller may be partially clogged with some foreign objects 

 

    causing noise and overload on the motor. 

2.

 

Impeller  may  be  rubbing  on  wear  ring  due  to  a  bent  shaft  or 
misalignment. 

3.

 

Pump may be operation too close to shut-off.  Check head. 

 
Grease and solids have accumulated       1. Lower control which may be set too high. 
around pump and will not pump out of  2. Run pump on manual operation for several minutes with a   
basin. 

small amount of water running into basin to clean out solids and grease.  
This allows pump to break suction and surge, breaking up the solids.  If 
lever switch is set properly, this condition generally will not occur. 

 

3. Trash and grease may have accumulated around floats  

causing pump to operate erratically. 

 

Summary of Contents for MP-3067

Page 1: ...yelids apart with your fingers Contact an eye specialist On your skin Remove contaminated clothes Wash your skin with soap and water Seek medical attention if required Make sure the pump cannot roll o...

Page 2: ...has been an increase leakage Note Air oil mixture can be confused with water oil mixture Insert a tube or hose into the oil hole Cover the top end of the tube and take up a little oil from the bottom...

Page 3: ...ective equipment Rotation direction of pump Transpose two phase leads if the impeller does not rotate requires voltage clockwise as viewed from above Rotation in the wrong direction reduces the capaci...

Page 4: ...impeller and tighten the impeller screw 6 Check that the impeller can be rotated by hand 7 Fit the motor section to the pump casing Make sure that the pump casing has the right orientation Troublesho...

Page 5: ...continuity and are tight Is the start relay or the Yes Replace start capacitor defective only for 1 phase motor No Is the impeller stuck Yes Clean WARNING disconnect Clean the sump power before check...

Page 6: ...the pump able to empty No Check the station to the stop level for leakage in pipe and or discharge connection Yes that the impeller is not clogged WARNING disconnect power before checking the impelle...

Page 7: ...hase motor Yes Is the run capacitor defective Yes Replace Only for 1 phase motor No Contact service shop 5 Pump runs but delivers too little or no water Check direction of rotation pump that valves ar...

Page 8: ...y in running water for 15 minutes Hold your eyelids apart with your fingers Contact an eye specialist On your skin Remove contaminated clothes Wash your skin with soap and water Seek medical attention...

Page 9: ...ater again the fault may be that an oil screw is not sufficiently tight that an oil screw O ring or its sealing surface is damaged that an O ring or its sealing surface is damaged that the lower seal...

Page 10: ...also removed 4 Fill up with 1 06 quarts 3102 2 45 quarts 3127 of new oil OIL IN Always replace the O rings under the oil casing screw Put the screws back and tighten them Use the following oil or thei...

Page 11: ...sher to be screwed onto the shaft end Press the impeller onto the shaft with the impeller screw and tighten to the right torque Check that the impeller can be rotated by hand Fit the motor section to...

Page 12: ...ned satisfactorily Electrical work shall be performed by an authorized electrician Follow local safety regulations and observe recommended safety precautions 1 Pump fails to start Is an alarm signal i...

Page 13: ...ght the impeller If anything else is wrong contact service shop No Is the installation receiving No Notify an electrician full voltage on all three phases Yes Are the phase currents Yes Contact servic...

Page 14: ...start due to Yes Check backflow which fills sump to that the distance between the start and stop start level again levels is not too small the non return valve s No that the riser is not too long with...

Page 15: ...in the problem could be a pump or piping is clogged b pump motor or bearings may be defective c start capacitor in motor may have failed d pump may be misfired to terminal block e head is lower than r...

Page 16: ...ohmmeter With ohmmeter scale set at R x 1000 attach meter leads to capacitor The meter needle should go to zero and come back slowly If it does not the capacitor should be replaced 6 To check motor s...

Page 17: ...or housing This is a paraffin SE 40 process oil The same oil is used in the seal housing between the two mechanical seals To check the seals remove the lower housing pipe plug and pour the oil out int...

Page 18: ...mic of the stationary seal half 5 Replace the stator if it is visibly burned or if the ground resistance test or the winding resistance test has failed Note that the replacement stator must be of the...

Page 19: ...be blocked or bent Clear obstruction Pump runs but delivers only small amount of water 1 Pump may be air locked Start and stop several times by plugging and unplugging cord Check vent hole in pump cas...

Page 20: ...e water does not pump down stop the pump and close the valve in the discharge line Lift the pump until the sealing flange just clears the sealing face to allow trapped air to be vented Lower the pump...

Page 21: ...ld not require replacement until you replace the bearings or generally rebuild the motor due to normal wear 1 Remove cutters impeller and pump parts as described under Replacing Grinder Parts NOTE Whe...

Page 22: ...ring fill process to eliminate trapped air Insert bearing housing into stator and over shaft using care with placement of O rings Some fluid will be displaced by the bearing housing assuring complete...

Page 23: ...nd clip to wires to be tested d Attach ohmmeter leads to motor leads per chart below and compare readings e A reading more than three times shown indicates a possible burned open winding or a loose co...

Page 24: ...res are connected at the panel terminal block Warranty is void if wires are not connected or are jumped CAUTION The single phase 4WHV and V4WHV pumps with automatic heat sensor rest will restart witho...

Page 25: ...he impeller on the shaft be sure the mechanical seal and its spring are in place 3 Position retaining washer with long pin extension in keyway 4 Obtain a new lockwasher and flatten two tabs located 18...

Page 26: ...ift arm on check valve to vent off air Also check that the 5 32 vent hole in the volute is open Circuit breaker trips 1 Reset breaker by pushing clear down on handle then back to on position If breake...

Page 27: ...AY FROM GRINDER IMPELLER WHEN MAKING THIS CHECK If 3 phase rotation is wrong interchange any two line leads at he control box to reverse motor CAUTION BE SURE CONNECTED POWER AGREES WITH DATA ON PUMP...

Page 28: ...imes to purge air 2 Run additional water into basin so that pump will be submerged deeper to clear water 3 If pump is three phase rotation may be wrong 4 If air does not clear it may be necessary to l...

Page 29: ...the motor 2 Grinder impeller may be rubbing on wear ring due to a bent shaft or misalignment Grease and solids have accumulated 1 Lower weight of level switch may be set too high Set around pump and w...

Page 30: ...of impeller cutter vanes should extend about 1 8 below bottom of shredding ring If more than 1 8 extends below ring it means pump impeller has loosened Remove grinder impeller and ring as described ab...

Page 31: ...with these pumps Do not install or remove pump with person s in basin GENERAL 1 Most accidents can be avoided by using common sense 2 Do not wear loose clothing that can become entangled in the impell...

Page 32: ...er reading but if pump is out of service and reading is below 500 000 ohms the motor housing and stator should be removed and baked in a drying oven at 220 F To be serviced only at authorized service...

Page 33: ...ced capacity 4 Gate valve or check valve may be clogged causing low pump flow 5 Pump may be air logged Circuit breaker trips 1 Reset breaker by pushing clear down on handle then back to on position If...

Page 34: ...dding ring If more than 1 8 extends below ring it means pump impeller has loosened and if it is less it means the shredding ring is not properly seated If the pump impeller has loosened remove grinder...

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