FLYGT MP-3067 Manual Download Page 15

HYDROMATIC SPD50H/100H PUMP 

 
Pump Servicing 
 

Read the following instructions carefully before replacing any parts.  Reasonable care and safe methods should be 
practiced. 
 

Tools Required 

 
General tools include socket wrenches and a bearing puller.  An ohmmeter is required to thoroughly check motor 
and wiring. 
 
For proper automatic operation, make sure the pump power cord is plugged into the piggyback receptacle on the 
float switch cord. 
 
Before removing the pump from its installation for repairs, check first to see if the trouble is caused by: 
 

1.

 

Miswiring of the pump into the terminal block. 

2.

 

Miswiring of the bloat level controls into the panel. 

3.

 

Miswiring inside the control panel. 

4.

 

Trip circuit breaker.  If the breaker is manually reset and then trips off again, the problem could be: 

 

a.  short circuit in motor of control panel 

 

b.  water in the motor housing 

 

c.  insufficient amp capacity of wiring or breakers 

 

d.  improper panel wiring 

 

5.

 

Tripped overload.  If the overload is manually reset and then trips off again, the problem could be: 

 

a.  pump or piping is clogged 

 

b.  pump motor or bearings may be defective 

 

c.  start capacitor in motor may have failed 

 

d.  pump may be misfired to terminal block 

 

e.  head is lower than rating, pumping too much liquid 

 

6.

 

Air locked pump.  Disconnect piping at union and run until all air bubbles are expelled. 

7.

 

Wrong  impeller  rotation.    Rotation  should  be  counter-clockwise  when  looking  at  the  impeller.    Correct 
improper rotation on three phase pumps by reversing any two line leads.  No rotation check is necessary on 
single phase pumps. 

8.

 

Closed discharge gate valve. 

9.

 

Plugged impeller or pipeline. 

10.

 

Discharge head may be too high.  Check elevation against design point of pump. 

11.

 

Floats not hanging free in the sump. 

12.

 

Malfunctioning floats. 

 

Disconnect power supply. 
 
Checking Power Chord 
 

To be sure wires are not burned off or broken in cord, use ohmmeter for check.  Set ohmmeter scale pointer to R x 
1 scale and attach one meter lead to white cord wire and one meter lead to black cord wire, then place a screwdriver 
blade across terminals of plug.  If cord is OK, meter needle will go to zero and stay there.  If meter needle does not 
move, this will indicate an open wire and cord must be replaced. 
 

 

 

Summary of Contents for MP-3067

Page 1: ...yelids apart with your fingers Contact an eye specialist On your skin Remove contaminated clothes Wash your skin with soap and water Seek medical attention if required Make sure the pump cannot roll o...

Page 2: ...has been an increase leakage Note Air oil mixture can be confused with water oil mixture Insert a tube or hose into the oil hole Cover the top end of the tube and take up a little oil from the bottom...

Page 3: ...ective equipment Rotation direction of pump Transpose two phase leads if the impeller does not rotate requires voltage clockwise as viewed from above Rotation in the wrong direction reduces the capaci...

Page 4: ...impeller and tighten the impeller screw 6 Check that the impeller can be rotated by hand 7 Fit the motor section to the pump casing Make sure that the pump casing has the right orientation Troublesho...

Page 5: ...continuity and are tight Is the start relay or the Yes Replace start capacitor defective only for 1 phase motor No Is the impeller stuck Yes Clean WARNING disconnect Clean the sump power before check...

Page 6: ...the pump able to empty No Check the station to the stop level for leakage in pipe and or discharge connection Yes that the impeller is not clogged WARNING disconnect power before checking the impelle...

Page 7: ...hase motor Yes Is the run capacitor defective Yes Replace Only for 1 phase motor No Contact service shop 5 Pump runs but delivers too little or no water Check direction of rotation pump that valves ar...

Page 8: ...y in running water for 15 minutes Hold your eyelids apart with your fingers Contact an eye specialist On your skin Remove contaminated clothes Wash your skin with soap and water Seek medical attention...

Page 9: ...ater again the fault may be that an oil screw is not sufficiently tight that an oil screw O ring or its sealing surface is damaged that an O ring or its sealing surface is damaged that the lower seal...

Page 10: ...also removed 4 Fill up with 1 06 quarts 3102 2 45 quarts 3127 of new oil OIL IN Always replace the O rings under the oil casing screw Put the screws back and tighten them Use the following oil or thei...

Page 11: ...sher to be screwed onto the shaft end Press the impeller onto the shaft with the impeller screw and tighten to the right torque Check that the impeller can be rotated by hand Fit the motor section to...

Page 12: ...ned satisfactorily Electrical work shall be performed by an authorized electrician Follow local safety regulations and observe recommended safety precautions 1 Pump fails to start Is an alarm signal i...

Page 13: ...ght the impeller If anything else is wrong contact service shop No Is the installation receiving No Notify an electrician full voltage on all three phases Yes Are the phase currents Yes Contact servic...

Page 14: ...start due to Yes Check backflow which fills sump to that the distance between the start and stop start level again levels is not too small the non return valve s No that the riser is not too long with...

Page 15: ...in the problem could be a pump or piping is clogged b pump motor or bearings may be defective c start capacitor in motor may have failed d pump may be misfired to terminal block e head is lower than r...

Page 16: ...ohmmeter With ohmmeter scale set at R x 1000 attach meter leads to capacitor The meter needle should go to zero and come back slowly If it does not the capacitor should be replaced 6 To check motor s...

Page 17: ...or housing This is a paraffin SE 40 process oil The same oil is used in the seal housing between the two mechanical seals To check the seals remove the lower housing pipe plug and pour the oil out int...

Page 18: ...mic of the stationary seal half 5 Replace the stator if it is visibly burned or if the ground resistance test or the winding resistance test has failed Note that the replacement stator must be of the...

Page 19: ...be blocked or bent Clear obstruction Pump runs but delivers only small amount of water 1 Pump may be air locked Start and stop several times by plugging and unplugging cord Check vent hole in pump cas...

Page 20: ...e water does not pump down stop the pump and close the valve in the discharge line Lift the pump until the sealing flange just clears the sealing face to allow trapped air to be vented Lower the pump...

Page 21: ...ld not require replacement until you replace the bearings or generally rebuild the motor due to normal wear 1 Remove cutters impeller and pump parts as described under Replacing Grinder Parts NOTE Whe...

Page 22: ...ring fill process to eliminate trapped air Insert bearing housing into stator and over shaft using care with placement of O rings Some fluid will be displaced by the bearing housing assuring complete...

Page 23: ...nd clip to wires to be tested d Attach ohmmeter leads to motor leads per chart below and compare readings e A reading more than three times shown indicates a possible burned open winding or a loose co...

Page 24: ...res are connected at the panel terminal block Warranty is void if wires are not connected or are jumped CAUTION The single phase 4WHV and V4WHV pumps with automatic heat sensor rest will restart witho...

Page 25: ...he impeller on the shaft be sure the mechanical seal and its spring are in place 3 Position retaining washer with long pin extension in keyway 4 Obtain a new lockwasher and flatten two tabs located 18...

Page 26: ...ift arm on check valve to vent off air Also check that the 5 32 vent hole in the volute is open Circuit breaker trips 1 Reset breaker by pushing clear down on handle then back to on position If breake...

Page 27: ...AY FROM GRINDER IMPELLER WHEN MAKING THIS CHECK If 3 phase rotation is wrong interchange any two line leads at he control box to reverse motor CAUTION BE SURE CONNECTED POWER AGREES WITH DATA ON PUMP...

Page 28: ...imes to purge air 2 Run additional water into basin so that pump will be submerged deeper to clear water 3 If pump is three phase rotation may be wrong 4 If air does not clear it may be necessary to l...

Page 29: ...the motor 2 Grinder impeller may be rubbing on wear ring due to a bent shaft or misalignment Grease and solids have accumulated 1 Lower weight of level switch may be set too high Set around pump and w...

Page 30: ...of impeller cutter vanes should extend about 1 8 below bottom of shredding ring If more than 1 8 extends below ring it means pump impeller has loosened Remove grinder impeller and ring as described ab...

Page 31: ...with these pumps Do not install or remove pump with person s in basin GENERAL 1 Most accidents can be avoided by using common sense 2 Do not wear loose clothing that can become entangled in the impell...

Page 32: ...er reading but if pump is out of service and reading is below 500 000 ohms the motor housing and stator should be removed and baked in a drying oven at 220 F To be serviced only at authorized service...

Page 33: ...ced capacity 4 Gate valve or check valve may be clogged causing low pump flow 5 Pump may be air logged Circuit breaker trips 1 Reset breaker by pushing clear down on handle then back to on position If...

Page 34: ...dding ring If more than 1 8 extends below ring it means pump impeller has loosened and if it is less it means the shredding ring is not properly seated If the pump impeller has loosened remove grinder...

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