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MYERS 4WHV & V4WHV NON-CLOG PUMPS 

 

These instructions cover the service of the 4WHV and V4WHV series or non-clog pumps and guide rail systems 
for the horizontal discharge models.  Both models are designed for handling raw sewage and waste water.  Do not 
use for acid waste water.  The pumps have 2-vane, non-clog impellers.  The 4WHV and V4WHV will pass 3” dia. 
Solids and has a 4” std. flange discharge. 
 

CAUTION

:    In  the  initial installation,  before sewage  is  admitted  to  wet  well, there is  no  danger  on  entering  the 

sump,  but  after  sewage  has  been  in  the  sump  there  is 

danger

.    Sewage  water  gives  off  methane  and  hydrogen 

sulfide gases, both of which are highly poisonous.  Never enter wet well unless cover is open and an outside blower 
is used to force fresh air into the wet well.  Also, the man in the wet well should wear a harness with rope to surface 
so that he can be pulled out in case of asphyxiation.  One man should not work alone. 
 

SEAL FAILURE 

 
The 4WHV and V4WHV pumps have a probe installed in the seal chamber so that any leakage past the lower seal 
is detected.  A red warning light at the control panel comes on if water enters the seal chamber.  This is an indicator 
only and does not stop the motor.  It warns that seal should be replaced within 2 to 3 weeks.  LONGER RUNNING 
WITHOUT  SEAL  REPLACEMENT  COULD  DAMAGE  MOTOR.    MOTOR  MUST  GO  TO  AUTHORIZED 
SERVICE STATION FOR SEAL REPLACEMENT. 
 

HEAT SENSOR

 

 
All 4WHV and V4WHV single and three phase pumps have motor heat sensors which are externally wired to the 
control panel.  Any motor temperature above the sensor rating will open the heat sensor and stop the motor.  The 
sensor will automatically  close upon cooling.  It is important that the heat sensor wires and seal failure wires are 
connected at the panel terminal block.  Warranty is void if wires are not connected or are jumped. 
 

CAUTION: 

  The  single  phase  4WHV  and  V4WHV  pumps  with  automatic  heat  sensor  rest  will  restart  without 

warning as the motor cools.  There, 

never

 do service work on the pump unless power supply is disconnected. 

 

MOTOR POWER CABLE AND CONTROL CABLE

 

 
Each power cord has 4 conductors – white, black red and green.  For 3 phase, the red, black and white conductors 
connect to the 3 line terminals and the green is connected to a good outside ground such as a ground rod at least 8 
feet into soil.  Interchange any tow of the three power conductors will reverse a 3 phase motor. 
 
For  single  phase,  the  white  and  black  leads  connect  to  the  two-line  terminals  and  the  red  connects  to  the  start 
winding terminal.  The green is for ground and must be connected to a good outside ground.  The control cable has 
4 conductors – black, white, red and green.  White and black connect to heat sensor terminals, red connects to the 
seal failure terminal and green connects to the ground terminal. 
 

CAUTION:   

Never  pull  pump  or  work  on  control  box  until  incoming  power  is  disconnected.    Never  run  motor 

until green ground conductor is connected to a good outside ground.  Never pull on electrical cables to lift pump. 
 

OIL FILLED MOTOR

 

 
The motor chamber and seal chamber are dielectric oil-filled for good heat transfer and lubrication of bearings and 
seals.  The motor requires no other lubrication.  Oil level in the motor housing should be to the bottom of the oil fill 
plug with the pump in a vertical position.  Do not overfill the motor housing since some space is required for oil 
expansion.    Oil  level  in  the  seal  chamber  of  the  4WHV  and  V4WHV  should  be  checked  with  the  pump  laying 
horizontally with the fill plug at the top.  The oil level should be approximately ¾” from the outside surface of the 
housing.  Transformer oil SOHIO Factopure SE40 should be used. 

Summary of Contents for MP-3067

Page 1: ...yelids apart with your fingers Contact an eye specialist On your skin Remove contaminated clothes Wash your skin with soap and water Seek medical attention if required Make sure the pump cannot roll o...

Page 2: ...has been an increase leakage Note Air oil mixture can be confused with water oil mixture Insert a tube or hose into the oil hole Cover the top end of the tube and take up a little oil from the bottom...

Page 3: ...ective equipment Rotation direction of pump Transpose two phase leads if the impeller does not rotate requires voltage clockwise as viewed from above Rotation in the wrong direction reduces the capaci...

Page 4: ...impeller and tighten the impeller screw 6 Check that the impeller can be rotated by hand 7 Fit the motor section to the pump casing Make sure that the pump casing has the right orientation Troublesho...

Page 5: ...continuity and are tight Is the start relay or the Yes Replace start capacitor defective only for 1 phase motor No Is the impeller stuck Yes Clean WARNING disconnect Clean the sump power before check...

Page 6: ...the pump able to empty No Check the station to the stop level for leakage in pipe and or discharge connection Yes that the impeller is not clogged WARNING disconnect power before checking the impelle...

Page 7: ...hase motor Yes Is the run capacitor defective Yes Replace Only for 1 phase motor No Contact service shop 5 Pump runs but delivers too little or no water Check direction of rotation pump that valves ar...

Page 8: ...y in running water for 15 minutes Hold your eyelids apart with your fingers Contact an eye specialist On your skin Remove contaminated clothes Wash your skin with soap and water Seek medical attention...

Page 9: ...ater again the fault may be that an oil screw is not sufficiently tight that an oil screw O ring or its sealing surface is damaged that an O ring or its sealing surface is damaged that the lower seal...

Page 10: ...also removed 4 Fill up with 1 06 quarts 3102 2 45 quarts 3127 of new oil OIL IN Always replace the O rings under the oil casing screw Put the screws back and tighten them Use the following oil or thei...

Page 11: ...sher to be screwed onto the shaft end Press the impeller onto the shaft with the impeller screw and tighten to the right torque Check that the impeller can be rotated by hand Fit the motor section to...

Page 12: ...ned satisfactorily Electrical work shall be performed by an authorized electrician Follow local safety regulations and observe recommended safety precautions 1 Pump fails to start Is an alarm signal i...

Page 13: ...ght the impeller If anything else is wrong contact service shop No Is the installation receiving No Notify an electrician full voltage on all three phases Yes Are the phase currents Yes Contact servic...

Page 14: ...start due to Yes Check backflow which fills sump to that the distance between the start and stop start level again levels is not too small the non return valve s No that the riser is not too long with...

Page 15: ...in the problem could be a pump or piping is clogged b pump motor or bearings may be defective c start capacitor in motor may have failed d pump may be misfired to terminal block e head is lower than r...

Page 16: ...ohmmeter With ohmmeter scale set at R x 1000 attach meter leads to capacitor The meter needle should go to zero and come back slowly If it does not the capacitor should be replaced 6 To check motor s...

Page 17: ...or housing This is a paraffin SE 40 process oil The same oil is used in the seal housing between the two mechanical seals To check the seals remove the lower housing pipe plug and pour the oil out int...

Page 18: ...mic of the stationary seal half 5 Replace the stator if it is visibly burned or if the ground resistance test or the winding resistance test has failed Note that the replacement stator must be of the...

Page 19: ...be blocked or bent Clear obstruction Pump runs but delivers only small amount of water 1 Pump may be air locked Start and stop several times by plugging and unplugging cord Check vent hole in pump cas...

Page 20: ...e water does not pump down stop the pump and close the valve in the discharge line Lift the pump until the sealing flange just clears the sealing face to allow trapped air to be vented Lower the pump...

Page 21: ...ld not require replacement until you replace the bearings or generally rebuild the motor due to normal wear 1 Remove cutters impeller and pump parts as described under Replacing Grinder Parts NOTE Whe...

Page 22: ...ring fill process to eliminate trapped air Insert bearing housing into stator and over shaft using care with placement of O rings Some fluid will be displaced by the bearing housing assuring complete...

Page 23: ...nd clip to wires to be tested d Attach ohmmeter leads to motor leads per chart below and compare readings e A reading more than three times shown indicates a possible burned open winding or a loose co...

Page 24: ...res are connected at the panel terminal block Warranty is void if wires are not connected or are jumped CAUTION The single phase 4WHV and V4WHV pumps with automatic heat sensor rest will restart witho...

Page 25: ...he impeller on the shaft be sure the mechanical seal and its spring are in place 3 Position retaining washer with long pin extension in keyway 4 Obtain a new lockwasher and flatten two tabs located 18...

Page 26: ...ift arm on check valve to vent off air Also check that the 5 32 vent hole in the volute is open Circuit breaker trips 1 Reset breaker by pushing clear down on handle then back to on position If breake...

Page 27: ...AY FROM GRINDER IMPELLER WHEN MAKING THIS CHECK If 3 phase rotation is wrong interchange any two line leads at he control box to reverse motor CAUTION BE SURE CONNECTED POWER AGREES WITH DATA ON PUMP...

Page 28: ...imes to purge air 2 Run additional water into basin so that pump will be submerged deeper to clear water 3 If pump is three phase rotation may be wrong 4 If air does not clear it may be necessary to l...

Page 29: ...the motor 2 Grinder impeller may be rubbing on wear ring due to a bent shaft or misalignment Grease and solids have accumulated 1 Lower weight of level switch may be set too high Set around pump and w...

Page 30: ...of impeller cutter vanes should extend about 1 8 below bottom of shredding ring If more than 1 8 extends below ring it means pump impeller has loosened Remove grinder impeller and ring as described ab...

Page 31: ...with these pumps Do not install or remove pump with person s in basin GENERAL 1 Most accidents can be avoided by using common sense 2 Do not wear loose clothing that can become entangled in the impell...

Page 32: ...er reading but if pump is out of service and reading is below 500 000 ohms the motor housing and stator should be removed and baked in a drying oven at 220 F To be serviced only at authorized service...

Page 33: ...ced capacity 4 Gate valve or check valve may be clogged causing low pump flow 5 Pump may be air logged Circuit breaker trips 1 Reset breaker by pushing clear down on handle then back to on position If...

Page 34: ...dding ring If more than 1 8 extends below ring it means pump impeller has loosened and if it is less it means the shredding ring is not properly seated If the pump impeller has loosened remove grinder...

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