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22.  Wearing parts

Your FLYER is a technical product and therefore 
requires regular inspection.
Depending  on  the  function  and  despite  the  de-
gree of use, many parts on your FLYER are able 
to show signs of wear and tear. 

This includes:
•  Tyres
•  Brake pads
•  Brake discs
•  Bicycle chains
•  Chain wheels, sprockets, jockey wheels
•  Handlebar grips
•  Gear and brake cables
•  Bearings
•  Suspension elements

Have your FLYER regularly inspected in 
a  FLYER  specialised  workshop  and 
have  wearing  parts  changed  as  re-
quired.  Regular  visual  inspection  for 
cracks,  scratches  and  damage  to  com-
ponents is the responsibility of the driver.

The bicycle is subject to wear and high 
stress as are all other mechanical com-
ponents.  Depending  on  the  degree  of 

stress imposed on them, different mate

-

rials  and  parts  may  react  differently  in 

terms  of  wear  and  fatigue.  A  part  may 
suddenly  fail  and  cause  injuries  to  the 
driver  when  its  designed  service  life  is 

exceeded. Any kind of cracks, scratches 

or  colour  changes  in  high-stress  areas 
are  an  indicator  that  the  service  life  of 

the component has been exceeded and 

that it should be replaced. This is espe-
cially true for FLYER bikes with a carbon 
frame. Damage on a carbon frame is not 
always visible. If your bike is involved in 
a  crash  or  accident,  have  the  carbon 
frame inspected by your FLYER dealer.

23.  Inspection plan

After the first 200 ridden kilometres 
or after 4 months:

FLYER specialist retailer

• 

Check the firm attachment of all screws, nuts 

and quick release fasteners

•  Check the wheels and centre them as required
•  Check the tyres
•  Check the fastening torque on all parts
•  Adjust the headset
•  Check the brake and shifter cables
•  Check the gear system and adjust if necessary

Never drive without a battery or with your 

system switched off, as the functions of 

the operating unit and the lighting func-
tions are not available in this case.

Always remove the battery before clean-
ing, maintaining or repairing your e-bike. 
Ensure  that  you  do  not  touch  and  thus 
possibly  connect  contacts  when  clean-
ing  or  maintaining  the  battery.  You  risk 

being  hurt  and  the  battery  may  suffer 

damage if the contacts are live. Do not 
use  a  high  pressure  water  stream  or  a 
high pressure cleaner on your bike. The 
cleaning  liquid  may  enter  sealed  bear-
ings due to high pressure, dilute the lu-
bricant and increase friction. As a result, 
rust is formed which destroys the bear-
ings.  Cleaning  with  a  high-pressure 
cleaner may damage the electrical sys-
tem.
4.  When 

cleaning 

your 

FLYER 

e-bike, you should never apply acids, 

grease, oils, brake cleaners  with ex

-

ception  to  the  brake  discs),  and  liq-
uids containing solvents. 

These damage the surfaces and contrib-
ute to wear on the FLYER.
After use, ensure that you dispose of the 
lubricant, cleaning and care products in 
an  environmentally  friendly  way.  These 
substances  do  not  belong  in  domestic 
waste, in the drain or in natural environ-
ments. Smooth operation and durability 
of your FLYER e-bike depend on appro-
priate  maintenance  and  care  for  your 
FLYER.
•  Regularly  clean  your  FLYER  with 

warm water, small amounts of clean-
ing agent and a sponge.

•  While  cleaning  the  FLYER,  always 

check your e-bike for cracks, notches 
or material deformities.

•  Damaged parts must be changed with 

original spare parts. Please only ride 
your  FLYER  again  after  this  check 
has been carried out.

•  Have possible paint damage removed 

by your FLYER  specialist retailer.

Further important information concerning care for 
your FLYER e-bike is provided on the website of 
your  respective  component  manufacturer.  This 
is especially true for FLYER bikes with a carbon 
frame. Damage on a carbon frame is not always 
visible. If your bike is involved in a crash or acci-
dent,  have  the  carbon  frame  inspected  by  your 
FLYER dealer.

Summary of Contents for Mountain Bosch

Page 1: ...EN EN FLYER Mountain Bosch en Translation of the original instruction manual EN 15194 EN...

Page 2: ...Pedal 12 Pivot pointBearing 13 Frame 14 Stem 15 Handlebars with grip 16 Display 17 Shifter 18 Brake lever 19 Brake cable 20 Shifter cable 21 Headset 22 Suspension fork 23 Disc brake calliper 24 Brake...

Page 3: ...isplay 20 Handlebars with grip 21 Front headlight 22 Shifter 23 Brake lever 24 Shifter cable 25 Brake cable 26 Stem bearing or headset 27 Front mudguard 28 Suspension fork 29 Safety fixture mudguard 3...

Page 4: ...efore the first ride 27 10 Before each ride 28 11 After a fall 29 12 Adjusting the bike to the rider 29 12 1 Operating uick releases and axles 30 12 2 Setting up the seating position 33 12 3 Setting u...

Page 5: ...d Use carbon paste to help reduce the torque while ensuring a secure connection Never use conven tional grease to lubricate carbon parts These symbols will be displayed from now on without any further...

Page 6: ...r body is also a must you should therefore use trouser clips if necessary Drive with sturdy shoes The soles of your shoes should be rigid and slip proof Never ride with your hands off the handlebars L...

Page 7: ...uction manual to the electric drive system before you use your bike for the first time and to make note of all the listed safety instruc tions Information concerning the bike s operation maintenance c...

Page 8: ...he controls are on and inside their holder Briefly press the controls on off button 5 once the controls and the battery have been inserted Press the battery on off button once the on board computer ha...

Page 9: ...y turn on when you switch on the system The button 2 will not turn off the light Setting the electrical support level You can use the on board computer 10 to confi gure the level of assistance provide...

Page 10: ...ternal de ices ia the USB port are not taken into consideration here To reset Route Riding time and Aver age switch to one of these three functions then press the RESET 6 button until the display is r...

Page 11: ...ff The E bike system can be switched on in the following ways With the E bike battery inserted press the on off button 1 on the on board computer Press the on off button on the E bike battery see batt...

Page 12: ...ut The capacity for drive support is depleted and the support will be grad ually deactivated The remaining capacity is reser ed for the lights the display flashes The E bike battery has su cient capac...

Page 13: ...ng aid cannot be activated in this assistance level ECO effecti e assistance with optimum e ciency for maximum range TOUR consistent levels of assistance for tours with large ranges SPORT eMTB SPORT p...

Page 14: ...screw 16 Headset screw 17 USB socket protective cap 18 Magnetic holder 19 Operating console holder available as a spare part Installing and removing the on board computer Start by positioning the low...

Page 15: ...d once you start pedalling apart from with the pushing aid feature or in as sistance level OFF The motor output is based on the assistance level set in the on board computer If you stop pedalling or r...

Page 16: ...r is removed from the holder 5 all values for the functions are saved and can still be scrolled through f the iox battery is not recharged the date and time will be retained for up to six months When...

Page 17: ...ng pages are from the ap pro ed software ersion The display and or text may change slightly following a software update If the on board computer is removed from the holder 5 the assistance level that...

Page 18: ...tatus page also shows you the current time and the state of charge of all your eBike s batteries as well as the Operating logic You can use the 10 and 8 buttons to switch between the different riding...

Page 19: ...r a device connected via Blue tooth e g a heart rate monitor You will also be shown the date of the most recent synchronisation between the smartphone and iox You can access the Settings from the bott...

Page 20: ...to 40 C Three of the charging status indicator LEDs will flash when the battery is outside the charging temperature range A1 In this case separate the battery from the charger and wait until it has r...

Page 21: ...g removed by un authorised third parties when your e bike is parked To remove the additional battery A8 switch it off and unlock the lock with the key A5 Tilt the bat tery out of the upper holder A7 a...

Page 22: ...ake sure you are ful ly aware of the legal requirements that apply to you These concern insuring your FLYER putting it into circulation and using roads and cycle paths in your country Legal requiremen...

Page 23: ...r Fahrten auf asphaltierten und gepflaste Gel ndefahrten und Spr nge geeignet Das Pedelec ist f r Fahrten auf asphaltierte Stra en Fahrr sowie f r l ngere Strecken mit m iger Steigung sowie Spr Das P...

Page 24: ...n auf asphaltierten un Gel ndefahrten und Spr nge geeignet Das Pedelec ist f r Fahrten auf asphaltierte Str sowie f r l ngere Strecken mit m iger Steigun Das Pedelec ist f r Fahrten auf asphaltierte S...

Page 25: ...hres FLYER E Bikes befinden Einsatzgebiet des Pedelecs Mehr Informationen find Bestimmungsm ssiger Gebrauch Das Pedelec ist f r Fahrten auf asphaltierten Gel ndefahrten und Spr nge geeignet Das Pedel...

Page 26: ...otective equip ment a suitable helmet glo ves must be worn Retailers and manufacturers shall not be held liable in the event of use that goes beyond the intended purpose This applies in particular to...

Page 27: ...imme diately start moving as soon as you put your foot onto the pedal when the Example of tyre pressure information Carbon frames are not ductile If a car bon frame is overloaded it does not de form...

Page 28: ...Check that the battery is correctly and securely attached 1 If you are not sure that your FLYER e bike is in perfect techni cal condition do not start your ride Ha e your FLYER first inspected and re...

Page 29: ...e battery 12 Adjusting the bike to the rider Installing pedals Always have your pedals installed or changed by your FLYER specialist retailer and feel free to ask Chapter 19 All components of the FLYE...

Page 30: ...only securely closed when you need the power of the ball of your hand to close the lever The adjustment nut of the quick release fastener must be tightened when the tightening force is not high enoug...

Page 31: ...fasteners The axle is screwed into the dropout and holds the hub between the fork legs The hub and the axle are fastened with a uick release le er Sys tems in which the axle is only inserted or screwe...

Page 32: ...emains locked in place 4 Pull out the axle Suntour Q Loc axle Installation 1 Check the flange and open the le er fully be fore installation 2 Push in the axle until it clicks 3 Adjust the tension with...

Page 33: ...he vehicle This may damage the vehicle and lead to severe or life threat ening injuries to the driver It is therefore important to take note of the following instructions Ensure that the axle the drop...

Page 34: ...o lose con trol of the seat post To lower the seat press the remote lever and press or sit at the desired height and release the lever To raise the seat take your weight off the saddle and press the r...

Page 35: ...en adjusting the suspension make only one change at a time and take a note of it This will let you establish the exact effect of each change on the bicycle s handling characteristics You are in the op...

Page 36: ...a safe area away from tra c The description can be used for both the sus pension fork and the rear shock absorber If an instruction applies for only one of the two compo nents this is noted In this s...

Page 37: ...ti clockwise to the end of its travel Ride down over a kerb remaining sitting on the seat Count the number of times the suspension element springs back The suspension element should be adjusted so tha...

Page 38: ...the tyre Source Shimano techdocs Sclaverand Tubeless tyres must only be mounted and removed from the rims without tools otherwise this could lead to leaks If the sealant is not su cient for pre entin...

Page 39: ...n depth informa tion To be able to use and make the most of all of the advantages of this modern gear system also read the enclosed operating instructions provided by the component manufacturer 3 Chan...

Page 40: ...meantime This preserves your braking power The only exception is if you are cycling in slippery conditions such as on sand or a smooth surface You should then exercise great care slowing yourself down...

Page 41: ...aired Especially brake discs wear Have these safety related components regularly checked for wear and changed as re quired by your FLYER specialist retailer Source Shimano techdocs with the brakes pra...

Page 42: ...ssing the light button again Switch off the light by pressing and holding the light button at least 1 second Switching between low beam daytime running light Automatic switching based on the integrate...

Page 43: ...roads you will need to ask your FLYER dealer to fit the neces sary e uipment light reflectors etc Passi e lighting reflectors is included with your purchase Reflectors are no substitute for the neces...

Page 44: ...gue are approved for use with the FLYER by FLYER AG Check the rele vant accessories for compatibility with your FLYER model and consider their technical specifications e g maximum load installation in...

Page 45: ...e bike Driving without drive support You can also drive your FLYER without drive support by selecting the OFF support mode Ensure that your system is always switched on The brake lever may not be used...

Page 46: ...s the functions of the operating unit and the lighting func tions are not available in this case Always remove the battery before clean ing maintaining or repairing your e bike Ensure that you do not...

Page 47: ...this reduces the performance of the brakes Check the brakes adjust if necessary Check the suspension elements adjust if nec essary Su cient lubrication of all components FLYER driver During your e bik...

Page 48: ...wear and tear wearing parts or misuse Further information on the warranty conditions and on war ranty exclusion are a ailable from the FLYER deal er or on www flyer bikes com en warranty 23 1 Maintena...

Page 49: ...oods must be disposed of in an ap propriate way O i l tery Bat The safe functioning of your FLYER e bike can only be guaranteed with regular maintenance Maintenance work may only be performed by FLYER...

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