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Bicycle Trailer Assembly Instructions

Tools Required

two 7/16” x 1/2” wrenches (included)

a 7/16” ratchet (not included) will speed 
assembly

Before you Begin

Layout and identify all the parts before 

starting.  

2.  Attach the two long crossmembers (they have black caps on the 

ends) and two short crossmembers to the channel segments 
using 1-1/2” bolts and nuts as shown in Fig.2.  The hex head of 

the bolt should fit down between the ribs of the channel as 
noted above.  

     NOTE:  Do not tighten the nuts on the crossmembers too tightly 

or you will crimp the tubing!

1.  Find the two 7-hole channel 

segments.  These will have an 

“A” (for axle) stamped on the 
bottom of them.  Attach the 

axle to the channel segments 
using two 1-3/4” bolts and 

locknuts as shown in Fig.1, 
using the holes adjacent to the 

A's.  The hex head of the bolt 
should fit down between the 

ribs of the channel as shown in 
the detail.  

3.  

Model 32A skip to Step 6. 

 Connect each 

remaining pair of channel segments together 
with four short crossmembers and eight         

1-1/2” bolts and nuts.  The heads of the bolts 
should fit between the ribs of the channel as 

shown above.

“A” 

stamped 

under here

Fig.1

Fig.2

Fig.3

axle

bolt head

long

crossmembers

axle

channel

segments

channel

segments

Parts List

channel segments-7 holes/leg

2

2

2

channel segments-5 holes/leg

0

2

4

axle

1

1

1

2

2

2

2

6

10

splice plates

0

2

4

3

3

3

corner brackets

4

4

4

1

1

1

square spacers

2

2

2

2

2

2

4

4

4

1/4” x 2-3/4” hex head bolts

4

4

4

1/4” x 1-3/4” hex head bolts

2

2

2

1/4” x 1-1/2” hex head bolts

20

28

36

1/4” x 3/4” hex head bolts

4

16

28

1/4” U-bolts & plain hex nuts

4

8

12

30

54

78

wheels, fenders

4

4

4

wheel spacers, pins, reflectors

2

2

2

hitch and mounting hardware

1

1

1

large round washers

4

12

20

elastic shock cords

2

4

6

Model 

32ADX

Model 

64ADX

Model 

96ADX

long round crossmembers 
short round crossmembers 

rectangular crossmembers

towbar 

towbar U-bolts, saddles, plates
5/16” locknuts

1/4” nylon insert locknuts

short

crossmembers

Summary of Contents for 32ADX

Page 1: ...etail 3 Model 32A skip to Step 6 Connect each remaining pair of channel segments together with four short crossmembers and eight 1 1 2 bolts and nuts The heads of the bolts should fit between the ribs of the channel as shown above A stamped under here Fig 1 Fig 2 Fig 3 axle bolt head long crossmembers axle channel segments channel segments Parts List channel segments 7 holes leg 2 2 2 channel segm...

Page 2: ...le axle axle axle axle 5 6 long 1 67m 5 6 9 1 67 2 74m 8 long 2 44 m 8 12 2 44 3 66m 12 15 3 66m 4 57m length of load configuration Fig 4 5 Connect the channel segments with splice plates and 3 4 bolts in the outermost holes as shown in Fig 5 6 Thread a plain hex nut on one leg of each U bolt until the nut is three quarters up the leg of the U bolt Insert two U bolts in the remaining holes as show...

Page 3: ...Fig 13 Center the towbar mounting assembly on the front crossmembers then secure in place with 5 16 locknuts on the ends of the U bolts Fig 14 With the towbar horizontal parallel to the trailer frame tighten the nuts as tightly as you can to keep it from slipping When installed the towbar should resemble Fig 15 10 Attach the four fenders to the fender crossmembers using 1 1 2 bolts and nuts Fig 16...

Page 4: ...nts 15 You can now hang your shock cords around the crossmembers for easy access as shown in Fig 22 The trailer assembly is complete See the Hitch Mounting Instructions Attaching the Trailer to the Hitch Instructions and Tips for Using Your Trailer Safely and you ll soon be ready to use your new trailer For minimal rolling resistance check tire pressure before each use Fig 20 Fig 18 Fig 19 14 Moun...

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