Bicycle Trailer Assembly Instructions
Tools Required
two 7/16” x 1/2” wrenches (included)
a 7/16” ratchet (not included) will speed
assembly
Before you Begin
Layout and identify all the parts before
starting.
2. Attach the two long crossmembers (they have black caps on the
ends) and two short crossmembers to the channel segments
using 1-1/2” bolts and nuts as shown in Fig.2. The hex head of
the bolt should fit down between the ribs of the channel as
noted above.
NOTE: Do not tighten the nuts on the crossmembers too tightly
or you will crimp the tubing!
1. Find the two 7-hole channel
segments. These will have an
“A” (for axle) stamped on the
bottom of them. Attach the
axle to the channel segments
using two 1-3/4” bolts and
locknuts as shown in Fig.1,
using the holes adjacent to the
A's. The hex head of the bolt
should fit down between the
ribs of the channel as shown in
the detail.
3.
Model 32A skip to Step 6.
Connect each
remaining pair of channel segments together
with four short crossmembers and eight
1-1/2” bolts and nuts. The heads of the bolts
should fit between the ribs of the channel as
shown above.
“A”
stamped
under here
Fig.1
Fig.2
Fig.3
axle
bolt head
long
crossmembers
axle
channel
segments
channel
segments
Parts List
channel segments-7 holes/leg
2
2
2
channel segments-5 holes/leg
0
2
4
axle
1
1
1
2
2
2
2
6
10
splice plates
0
2
4
3
3
3
corner brackets
4
4
4
1
1
1
square spacers
2
2
2
2
2
2
4
4
4
1/4” x 2-3/4” hex head bolts
4
4
4
1/4” x 1-3/4” hex head bolts
2
2
2
1/4” x 1-1/2” hex head bolts
20
28
36
1/4” x 3/4” hex head bolts
4
16
28
1/4” U-bolts & plain hex nuts
4
8
12
30
54
78
wheels, fenders
4
4
4
wheel spacers, pins, reflectors
2
2
2
hitch and mounting hardware
1
1
1
large round washers
4
12
20
elastic shock cords
2
4
6
Model
32ADX
Model
64ADX
Model
96ADX
long round crossmembers
short round crossmembers
rectangular crossmembers
towbar
towbar U-bolts, saddles, plates
5/16” locknuts
1/4” nylon insert locknuts
short
crossmembers