Flotec FP4000 Series Owner'S Manual Download Page 8

Preparing to Start the Pump 

Priming

 Risk of explosion . Do not ground to a gas supply line. Never 

run pump against closed discharge. To do so can boil water inside pump, 
causing hazardous pressure in unit, risk of explosion and possibly scalding 
persons handling pump.

 Risk of burns . Never run pump dry. Running pump without 

water may cause pump to overheat, damaging seal and possibly causing 
burns to persons handling pump. Fill pump with water before starting.
1. Remove the priming plug or tee from the pump and fill the pump,

fill all piping between the pump and the well, and make sure that all
piping in the well is full. If you have also installed a priming tee in the
suction piping, remove the plug from the tee and fill the suction piping.

2. Replace all fill plugs. Open a sink faucet.
3. Power on! Start the pump. If you don’t have water after 2 or 3 minutes,

stop the pump and remove the fill plugs. Refill the pump and piping.
You may have to repeat this several times in order to get all the trapped
air out of the piping. A pump lifting water 25’ may take as long as
15 minutes to prime.

4. After the pump begins building pressure in the system, shut the faucet

off. Let the pump build pressure until it shuts off. Check the pressure
switch operation by opening a faucet or two and running enough
water out to bleed off pressure until the pump starts. The pump should
start when pressure drops to 30 PSI and stop when pressure reaches
50 PSI. Run the pump through one or two complete cycles to verify
correct operation. This will also help clean the system of dirt and scale
dislodged during installation.

Winterizing the Pump

To prepare the pump for freezing temperatures:
1. Shut off power to the pump.
2. Relieve system pressure. Open a faucet and let it drain until water

stops flowing.

3. Drain the pump. Your pump may have a separate drain plug. Remove

this plug and let it drain.
Your pump may only have a plug or connection on the side of the
pump. Remove this and let the pump drain. Some water will remain in
the pump. Leave the plug out until you are ready to re-prime.

Figure 10 - Prime the Pump

Summary of Contents for FP4000 Series

Page 1: ...OWNER S MANUAL Shallow Well Jet Pumps Installation Operation Parts 2489 0696 558 0397 FP4000 FP4100 FP4800...

Page 2: ...terminals together Do not touch metal screwdriver blade or capacitor terminals If in doubt consult a qualified electrician General Safety Risk of burns Do not touch an operating motor Motors are desi...

Page 3: ...n port on the pump include a check valve if your pump is not equipped with one see Figure 1 Support the pipe so that there are no dips or sags in the pipe so it doesn t strain the pump body and so tha...

Page 4: ...lbows in the suction pipe The suction pipe should be at least as large as the suction port on the pump 2 Assemble a foot valve and suction pipe see Figure 3 Make sure that the foot valve works freely...

Page 5: ...pipe size must be at least as large as the discharge port 3 Install a tee in the suction pipe near the pump Install a reducer bushing down to 1 8 NPT in the tee Run tubing from the tee to the port on...

Page 6: ...sure switch as shown in Figure 8 4 Attach the ground wire to the grounding connections as shown in Figure 8 5 If there are other wires they should be capped 6 Reinstall the motor end and pressure swit...

Page 7: ...ust be a solid copper wire at least as large as the power supply wires 2 There must be a solid metal connection between the pressure switch and the motor for motor grounding protection If the pressure...

Page 8: ...at this several times in order to get all the trapped air out of the piping A pump lifting water 25 may take as long as 15 minutes to prime 4 After the pump begins building pressure in the system shut...

Page 9: ...valve and or strainer are buried in sand or mud Raise foot valve and or strainer above bottom of water source Clean foot valve and strainer Water level is too low for shallow well setup to deliver wa...

Page 10: ...ft Seal 1 U9 6 5 Impeller 1 J105 40PNB J105 42PNB 5A Floating Wear Ring 1 N23 12SS 6 Priming Baffle 1 U97 153P 7 Nozzle Venturi Diffuser Assembly 1 N101 30PA N101 30P 8 Nozzle O Ring 1 U9 449 9 Pump B...

Page 11: ...d Gasket Kit FPP1550 4 Pump Body Assembly N176 38 N176 38F 5 Overhaul Kit FPP1560 FPP1561 6 Pressure Switch TC2151 Includes Water slinger seal plate O Ring or gasket shaft seal and diffuser O Ring or...

Page 12: ...g 1 111P0500 6 Impeller 1 101P1720 101P1730 7 Venturi 1 101P2900 8 O Ring 1 111P1100 9 90 Hose Barb 1 171P4750T 10 Pump Body 1 723S0850 11 12 Plug Stainless Steel Washer 1 111P0990 13 Screw Socket Hea...

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