Flotec FP4000 Series Owner'S Manual Download Page 3

Installation

Replacing An Old Pump

 Risk of electric shock . Can shock, burn or kill. Disconnect 

power to pump before working on pump or motor.
1. Drain and remove the old pump. Check the old pipe for scale, lime,

rust, etc., and replace it if necessary.

2. Install the pump in the system. Make sure that all pipe joints in the

suction pipe are air-tight as well as water tight. If the suction pipe can
suck air, the pump will not be able to pull water from the well.

3. Adjust the pump mounting height so that the plumbing connections do

not put a strain on the pump body. Support the pipe so that the pump 
body does not take the weight of piping or fittings.

You have just completed the well plumbing for your new shallow well jet 
pump. Please go to Page 6 for discharge pipe and tank connections.

Well Point (Driven Point) Installation 

(Figure 1)

1. Drive the well, using “drive couplings” and a “drive cap”. “Drive

fittings” are threaded all the way through and allow the pipe ends to
butt against each other so that the driving force of the maul is carried
by the pipe and not by the threads. The ordinary fittings found in
hardware stores are not threaded all the way through the fitting and can
collapse under impact. “Drive fittings” are also smoother than standard
plumbing fittings, making ground penetration easier.

2. Mount the pump as close to the well as possible.
3. Use the fewest possible fittings (especially elbows) when connecting

the pipe from the well point to the pump suction port. The suction pipe
should be at least as large as the suction port on the pump (include
a check valve if your pump is not equipped with one – see Figure
1). Support the pipe so that there are no dips or sags in the pipe, so
it doesn’t strain the pump body, and so that it slopes slightly upward
from the well to the pump (high spots can cause air pockets which can
air lock the pump). Seal the suction pipe joints with PTFE pipe thread
sealant tape or a PTFE-based pipe joint compound. Joints must be air- 
and water-tight. If the suction pipe can suck air, the pump cannot pull
water from the well. If one well point does not supply enough water,
consider connecting two or three well points to one suction pipe.

You have just completed the suction piping for your new shallow well jet 
pump. Please go to Page 6 for discharge pipe and tank connections.

Cased Well Installation, 2” or Larger Casing 

(Figure 2)

1. Mount the pump as close to the well as possible.
2. Assemble the foot valve, strainer, and well pipe (see Figure 2). Make

sure that the foot valve works freely.

3. Lower the pipe into the well until the strainer is five feet above the

bottom of the well. It should also be at least 10 feet below the well’s
water level while the pump is running in order to prevent the pump
from sucking air. Install a sanitary well seal.

To Household

Water System

Pump Priming

Tee with Plug

or Gauge

Not

to

Scale

1862 0205 SWJ

10'

Min.

5–10'

Suction Pipe

From Well

Foot

Valve

Priming

Tee and

Plug

Sanitary

Well Seal

Check

Valve

Figure 2 - Cased Well Installation

To Household

Water System

Pump Priming

Tee with Plug

or Gauge

Not

to

Scale

1861 0205 NEW SWJ

Drive

Coupling

Drive

Point

Priming

Tee and

Plug

Drive point
below water
level

Check

Valve

Figure 1 - Driven Point Installation

Typical pump 
shown herein 
not to scale.

Summary of Contents for FP4000 Series

Page 1: ...OWNER S MANUAL Shallow Well Jet Pumps Installation Operation Parts 2489 0696 558 0397 FP4000 FP4100 FP4800...

Page 2: ...terminals together Do not touch metal screwdriver blade or capacitor terminals If in doubt consult a qualified electrician General Safety Risk of burns Do not touch an operating motor Motors are desi...

Page 3: ...n port on the pump include a check valve if your pump is not equipped with one see Figure 1 Support the pipe so that there are no dips or sags in the pipe so it doesn t strain the pump body and so tha...

Page 4: ...lbows in the suction pipe The suction pipe should be at least as large as the suction port on the pump 2 Assemble a foot valve and suction pipe see Figure 3 Make sure that the foot valve works freely...

Page 5: ...pipe size must be at least as large as the discharge port 3 Install a tee in the suction pipe near the pump Install a reducer bushing down to 1 8 NPT in the tee Run tubing from the tee to the port on...

Page 6: ...sure switch as shown in Figure 8 4 Attach the ground wire to the grounding connections as shown in Figure 8 5 If there are other wires they should be capped 6 Reinstall the motor end and pressure swit...

Page 7: ...ust be a solid copper wire at least as large as the power supply wires 2 There must be a solid metal connection between the pressure switch and the motor for motor grounding protection If the pressure...

Page 8: ...at this several times in order to get all the trapped air out of the piping A pump lifting water 25 may take as long as 15 minutes to prime 4 After the pump begins building pressure in the system shut...

Page 9: ...valve and or strainer are buried in sand or mud Raise foot valve and or strainer above bottom of water source Clean foot valve and strainer Water level is too low for shallow well setup to deliver wa...

Page 10: ...ft Seal 1 U9 6 5 Impeller 1 J105 40PNB J105 42PNB 5A Floating Wear Ring 1 N23 12SS 6 Priming Baffle 1 U97 153P 7 Nozzle Venturi Diffuser Assembly 1 N101 30PA N101 30P 8 Nozzle O Ring 1 U9 449 9 Pump B...

Page 11: ...d Gasket Kit FPP1550 4 Pump Body Assembly N176 38 N176 38F 5 Overhaul Kit FPP1560 FPP1561 6 Pressure Switch TC2151 Includes Water slinger seal plate O Ring or gasket shaft seal and diffuser O Ring or...

Page 12: ...g 1 111P0500 6 Impeller 1 101P1720 101P1730 7 Venturi 1 101P2900 8 O Ring 1 111P1100 9 90 Hose Barb 1 171P4750T 10 Pump Body 1 723S0850 11 12 Plug Stainless Steel Washer 1 111P0990 13 Screw Socket Hea...

Reviews: