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Flomotion Systems 4001V Series, Installation And Operation Manual

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4001V Peristaltic Pump O&M Manual

Installation and Operation Manual

4001V Series

Peristaltic Chemical Feed Pump

January 1, 2018

Flomotion Systems, Inc.

3 N. Main St

Middleport, NY 14105

Toll Free: (800)909-3569 (U.S. & Canada)

Fax: (716)691-1253

[email protected]

www.flomotionsystems.com

Flomotion Systems, Inc. 4001V SERIES

Pg. 2

Summary of Contents for 4001V Series

Page 1: ...4001V Peristaltic Chemical Feed Pump ...

Page 2: ... Manual 4001V Series Peristaltic Chemical Feed Pump January 1 2018 Flomotion Systems Inc 3 N Main St Middleport NY 14105 Toll Free 800 909 3569 U S Canada Fax 716 691 1253 info flomotionsystems com www flomotionsystems com Flomotion Systems Inc 4001V SERIES Pg 2 ...

Page 3: ...LLATION PROCEDURE 8 3 3 HOSE AND ROLLER INSTALLATION 8 3 4 TUBING CONNECTIONS 9 4 0 4001V MOTOR GEARBOX 10 4 1 MOTOR SPECIFICATIONS 10 4 2 4001VE MOTOR WIRING 10 4 3 OPERATION AND WIRING 11 4 3 4001V CONTROLLER WIRING 12 4 4 GEARBOX SPECIFICATIONS 13 5 0 MISCELLANEOUS DIAGRAMS 14 5 1 ROLLER ASSEMBLY 14 5 2 PUMP ASSEMBLY 15 5 3 TUBING RUPTURE DETECTOR SYSTEM OVERVIEW 16 5 3 1 ALARM CAUSES 16 5 3 2 ...

Page 4: ...rs first A control or any component contained therein which under normal use becomes defective within the stated warranty time period shall be returned to Flomotion Systems Inc freight prepaid for examination contact Flomotion Systems Inc for authorization prior to returning any product Flomotion Systems Inc reserves the right to make the final determination as to the validity of a warranty claim ...

Page 5: ...in applying our products Many customizing options are available to aid in this function Flomotion Systems Inc cannot assume responsibility for any modifications not authorized by its engineering department 1 5 Information for Returning Pumps Equipment that has been contaminated with or exposed to body fluids toxic chemicals or any other substance hazardous to health must be decontaminated before i...

Page 6: ...ort and direct as possible Try to limit sharp bends in the piping The piping ID should be equal to or greater than the bore size of the pump Increase the piping size when the fluid has a high velocity or inertia due to high specific gravity This will help keep dynamic friction and impulse losses to a minimum A pulsation dampener mounted in the discharge and or an inlet pulse accumulator may be nec...

Page 7: ...r variations in tubing wall thickness giving extended tube life IMPORTANT The 4001 Series is equipped with a pump cover for safety and protection against chemical spills The cover must be installed whenever the pump is in use 3 1 Pump Assembly Tubing Installation IMPORTANT Disconnect pump controller from power supply BEFORE changing tubing Flomotion Systems Inc 4001V SERIES Pg 7 ...

Page 8: ...ller Installation IMPORTANT Disconnect pump controller from power supply BEFORE changing tubing 1 Remove housing cover from pumphead Loosen and remove the center roller assembly screw 2 Remove the roller assembly from the gearmotor shaft 3 Loosen the hose clamps that secure the hose on the inlet and outlet fittings Carefully remove the old Hose from the pump casing 4 Place two hose clamps on new h...

Page 9: ...mount of non petroleum silicone grease on inner surface of hose where rollers contact hose 10 Reinstall pumphead housing cover 3 4 Tubing Connections Tubing or pipe connections are made at the inlet and outlet of the pump using standard 1 NPT fittings See the drawing below Estimated Pumping Capacity Tubing I D 1 2 3 4 1 ml rev 99 171 296 Pressure rating PSI 60 30 30 Max Suction Lift ft 20 15 10 GP...

Page 10: ...x 4 1 Motor Specifications Motor Type Permanent Split Capacitor or 3 Phase Inverter Duty Rotation Reversible Insulation Class B minimum Finish Powder coat gloss black Thermostat wires not used 4 2 4001VE Motor Wiring Flomotion Systems Inc 4001V SERIES Pg 10 ...

Page 11: ...r power failure or fault 2 01 0001 Update speed change w o having to press ENTER 2 02 0002 Local Remote select input enabled 3 02 0060 60Hz Full Scale 4 00 0000 Display in Hz 5 00 0000 Run Relay output enabled 7 03 0010 Remote Start Stop output enabled 7 04 0000 External Local Remote select input OFF 0013 ON 7 06 0008 External Fault Input enabled 8 00 0001 Fault Relay output enabled 8 01 0009 Remo...

Page 12: ...4001V Peristaltic Pump O M Manual 4 3 4001V Controller Wiring Flomotion Systems Inc 4001V SERIES Pg 12 ...

Page 13: ...e cast aluminum Lubrication Lifetime oil bath sealed and gasketed Shafts Stainless steel Mounting Face any angle or optional footplate Gearing AGMA class 9 heat treated steel 1st stage helical metal balance spur metal Bearings Needle with thrust ball Flomotion Systems Inc 4001V SERIES Pg 13 ...

Page 14: ...4001V Peristaltic Pump O M Manual 5 0 Miscellaneous Diagrams 5 1 Roller Assembly Flomotion Systems Inc 4001V SERIES Pg 14 ...

Page 15: ...4001V Peristaltic Pump O M Manual 5 2 Pump Assembly Flomotion Systems Inc 4001V SERIES Pg 15 ...

Page 16: ...pump and disconnect power from the pump controller Remove the pump cover and remove the ruptured pump tubing Clean the inside of the pump with a soft rag Remove any liquid or tubing debris from the inside of the pump and the area around the LIQUID SENSOR Inspect rollers and clean if necessary 5 3 3 Resetting the alarm Press the pushbutton LEAK INDICATOR RESET SWITCH on the Tubing Rupture Detector ...

Page 17: ... 06 to 0008 for external leak fault to stop the drive in case of a tubing rupture DUAL PUMP SYSTEMS You may optionally connect the second set of relay contacts to pins 16 4 of the backup pump K4 SERIES Pump Controller to make that pump take over when the first pump stops 5 3 6 Calibration Turn the P1 sensitivity adjusting screw counter clockwise several turns Apply a wet rag to the LIQUID SENSOR e...

Page 18: ..._________________________________________ Date _________________________________ Name _______________________________________________________ Position ______________________________ Precautions to be taken in handling these substances To assist servicing please describe any fault condition s you have witnessed 1 ______________________________________________________________________________________...

Page 19: ...4001V Peristaltic Pump O M Manual Notes Flomotion Systems Inc 4001V SERIES Pg 19 ...

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