Floe VSD 3800 Assembly Instructions Manual Download Page 22 | Manualshive

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4-I

ASSEMBLY CAUTION NOTE

CABLE MUST BE ABOVE BOLT

AFTER ASSEMBLY

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Summary of Contents for VSD 3800

Page 1: ...T P N 511 50085 02 LIFT FRAME WITH PATENTED EASY LEVEL LEG SYSTEM ASSEMBLY INSTRUCTIONS Manufactured by Floe International Inc 48473 State Hwy 65 McGregor MN 55362 www floeintl com Instruction P N 611...

Page 2: ...Required Tools...

Page 3: ...01 76072 00 4 4 HHCS 1 2 13 x 3 3 4 ss 18 8 NUT 1 2 13 ALUMINUM NYLOCK 20 ft lbs 001 76071 00 001 70115 00 001 70117 00 8 4 4 NUT 3 8 16 ALUMINUM NYLOCK HHCS 3 8 16 x 3 ss 18 8 HHCS 3 8 16 x 3 1 2 ss...

Page 4: ...8 HOLDER CABLE SHEAVE 3 FRONT CABLE ID 45 ft lbs 45 ft lbs 001 70109 00 001 71017 00 001 76071 00 001 70124 00 001 76071 00 4 8 4 4 4 HHCS 3 8 16 x 1 1 2 ss 18 8 3 8 SAE FLAT WASHER NUT 3 8 16 ALUMIN...

Page 5: ...D to verify that the lift is square Measure distance between corner posts A to B B to C C to D A to D above frame beam and at the top of the corner post to verify that the lift is square Ensure that t...

Page 6: ...Space Level work space Allow space to organize parts Material Blocking may be anything 10 15 in height 5 gallon bucket jack stands blocks saw horses QTY 4 2 for each side Purpose Blocking used to supp...

Page 7: ...4 ss Bolts 8 1 2 x 3 1 2 ss Bolts 6 1 2 x 3 ss Bolts 8 1 2 x 1 3 4 ss Bolts 48 1 2 ID x 7 8 OD ss Washers NOTE 2 Nylock Nuts and 2 Washers are used in Step 6 D to attach lifting cables to 2 x 4 Bolts...

Page 8: ...Assembly for Step 1 1 A 1 B 1 C B A D C NOTE 2 Nylock Nuts and 2 Washers ARE NOT used for 2 x 4 Bolts on corners A and D until Step 6 D...

Page 9: ...1 E 1 D B A D C...

Page 10: ...IMPORTANT NOTE FRAME BEAMS MUST BE IN THIS ORIENTATION BEFORE CONTINUING FRONT REAR FRONT REAR...

Page 11: ...4 1 2 Alum Nylock Nuts 4 1 2 x 3 3 4 ss Bolts Torque to 25 ft lbs Contents for Step 2...

Page 12: ...Assembly of Step 2 NOTE CARRIDGE BOLT HEADS MUST FACE INSIDE OF LIFT NUTS MUST FACE OUTSIDE OF LIFT NOTE WATER DEPTH STICKERS MUST FACE OUT ON FRONT AND REAR OF LIFT 110 00000 00 x4 SAND PAD WELDMENT...

Page 13: ...NOTE BUTT CORNER POST TAB UP TO FRAME CLAMP 2 A 2 C 2 B...

Page 14: ...2 D 2 E 2 F 2 G NOTE THIS TORQUE SPECIFICATION APPLIES TO THE 3 BOLT ABOVE 4 BOLT BOLTS ON POST A AND POST D ONLY...

Page 15: ...s Bolts Torque to 35 ft lbs 4 3 8 x 3 ss Bolts Torque to 35 ft lbs 8 3 8 Alum Nylock Nuts 002 00002 00 BRACKET UPPER V BRACE 4 002 00001 00 BRACKET UPPER LFTG V BRACE 002 04066 00 CLAMP V BRACE R 14 5...

Page 16: ...3 D 3 B 3 C NOTE MARK CENTERLINE AS SHOWN NOTE MARK CENTERLINE AS SHOWN INSIDE OF LIFT 002 04064 00 V BRACE CLAMP L 14 5 002 04066 00 V BRACE CLAMP R 14 5 002 04066 00 CLAMP V BRACE R 14 5 002 04064 0...

Page 17: ...3 E 3 G 3 F...

Page 18: ...ts Torque to 35 ft lbs 3 3 8 x 4 1 2 ss Bolts Torque to 35 ft lbs 2 3 8 x 5 1 2 ss Bolts Torque to 35 ft lbs ASSEMBLY CAUTION NOTE Two people are required for assembly step 4 111 00412 01 ASS Y BALLSC...

Page 19: ...DO NOT ALLOW LEG TO FALL INSIDE CORNER POST Assembly of Step 4 4 C 4 B 4 A NOTE MAKE SURE HOLES IN BALL SCREW ARE ALIGNED WITH HOLES IN CLAMP AND BEARING BLOCK 111 04306 01 ASS Y BALL SCREW CLAMP 3 P...

Page 20: ...4 D 4 E 4 F 4 G NOTE PULL CABLE OUT OF BALL SCREW TUBE PRIOR TO PLACING BETWEEN CORNER POSTS NOTE MAKE SURE HOLES IN BALL SCREW ARE ALIGNED WITH HOLES IN CLAMP AND BEARING BLOCK...

Page 21: ...4 H...

Page 22: ...4 I ASSEMBLY CAUTION NOTE CABLE MUST BE ABOVE BOLT AFTER ASSEMBLY...

Page 23: ...Contents for Step 5 1 1 2 x 1 3 4 ss Bolt Torque to 50 ft lbs 8 1 2 Alum Nuts 8 1 2 x 1 1 2 ss Bolts Torque to 45 ft lbs...

Page 24: ...Assembly of Step 5 5 A 5 B...

Page 25: ...NOTE LIFTING CABLE IN UPWARD DIRECTION IS PLACED ON MOTOR SIDE LIFTING CABLE IN DOWNWARD DIRECTION IS PLACED ON LIFTING OPPOSITE SIDE 5 C...

Page 26: ...5 E 5 D...

Page 27: ...5 F 5 G 5 H...

Page 28: ...5 I 5 J...

Page 29: ...5 K 5 L 5 M NOTE BETWEEN UHMW STRIP AND CORNER POST...

Page 30: ...sitioned on the end of the front cradle beam Remove lifting clamp and allow it to unwind to a neutral position then re install clamp by turning it in the nearest direction to properly position clamp b...

Page 31: ...2 ss Bolts Torque to 45 ft lbs 5 1 2 Alum Nylock Nuts 1 1 2 x 7 ss Bolt Torque to 45 ft lbs NOTE Recall 2 Nylock Nuts and 2 Washers from Step 1 Torque to 60 Ft Lbs 007 06201 00 SHEAVE 3 FRONT CABLE I...

Page 32: ...Assembly of Step 6 6 A 6 B 6 C...

Page 33: ...Recall 2 Nylock Nuts and 2 Washers from Step 1 NOTE CHECK ASSEMBLY OF LIFT IF GAPS BETWEEN CRADLE BEAM AND FRAME BEAM ARE EXTREME NOTE CHECK ASSEMBLY OF LIFT IF GAPS BETWEEN CRADLE BEAM AND FRAME BEAM...

Page 34: ...e attach it to the lift using 4 3 8 x 1 1 2 bolts 4 nylock nuts and 8 flat washers as shown in Fig 7A Torque to 10 ft lbs Make sure the bolt threads clear the nylock before using torque wrench See Not...

Page 35: ...The drive train can now be connected to the power source It is very important that this connection be made in accordance with State and Local Regulations SEE WARNING STEP 7 AC...

Page 36: ...he 24 Volt VSD Drive attach the battery trays to the ball screw tube using 4 3 8 x 5 1 2 bolts and nylock nuts The offset side of the tray should go to the outside of lift to provide clearance for the...

Page 37: ...wired remote can be strung along a canopy hoop and hung next to the dock and secured to the canopy hoop with Velcro Before installing cap on corner post insert 1 2 x3 4 bolt through top hole with head...

Page 38: ...attery 2 Connect the 32 white battery interconnect wire to the negative post of the first battery and the positive post of the other battery See diagram below Attach battery volt meter included with b...

Page 39: ...stop with a small amount of slack in the lifting cable after the cable contacts the lift frame If the limit switch does not stop the lift and the ball nut reaches the end of the ball screw you will be...

Page 40: ...S 1 2 13 x 1 1 4 18 8 ss 1 16 001 70209 00 HHCS 1 2 13 x 1 1 2 18 8 ss 8 17 001 70210 00 HHCS 1 2 13 x 1 3 4 18 8 ss 8 18 001 70211 00 HHCS 1 2 13 x 2 18 8 ss 4 19 001 70215 00 HHCS 1 2 13 x 3 18 8 ss...

Page 41: ...02 00071 00 Post Corner C D Pontoon 2 53 002 00205 00 Beam Lift Frame 125 121 0 2 54 002 00206 00 Beam End Cradle 126 375 145 1 55 002 04015 00 Clamp Cradle 1 5 7 56 002 04017 00 Clamp Cradle Lift 2 5...

Page 42: ...2000 5000 4 92 111 00234 01 Ass y Easy Level Inner Leg V2000 VSD5K Pont 4 93 111 00248 00 Ass y Ball Nut Block 1 94 111 00311 00 Ass y Bearing Block w bearing 1 95 111 00408 00 Ass y Side Cradle Beam...

Page 43: ...70816 00 Nut Jam 5 8 11 ss 18 8 2 49 002 00058 00 Beam Side Cradle 156 938 1 66 006 10206 00 Spacer Side Cradle Sheave 4 67 006 11001 00 UHMW 1 4 x 1 2 x 5 2 79 007 07700 00 Spacer 1 297 Side Cradle...

Page 44: ...19 001 70215 00 HHCS 1 2 13 x 3 18 8 ss 2 31 001 71021 00 FLAT WASHER 1 2 18 8 SS 2 34 001 73454 00 SHCS 10 32 x 1 3 4 18 8 ss 1 37 001 76071 00 NUT NYLOCK 3 8 16 ALUM 1 38 001 76072 00 NUT NYLOCK 1 2...

Page 45: ...Nylock 5 16 18 Alum 2 35 001 74402 00 CB 5 16 18 x 3 1 2 ss 18 8 2 52 002 00071 00 Post Corner C D Pontoon 1 69 006 15200 00 Cap Vinyl 3 Sq Lift Corner 1 92 111 00234 01 Ass y Easy Level Inner Leg V2...

Page 46: ...3 4 VSD3200 5000 1 81 007 07707 01 Spacer Lifting Pulley VSD 3 8 5K 2 90 111 00201 00 Ass y 6 Lifting Sheave 38 5000 1 92 111 00234 01 Ass y Easy Level Inner Leg V2000 VSD5K Pont 1 NO PART NUMBER DES...

Page 47: ...VSD 5000 Pontoon Frame Exploded View A LIFT P N 511 50085 02 NOTE ADDITIONAL VIEWS ON FOLLOWING PAGES VIEW 1 VIEW 2 VIEW 3 VIEW 4 VIEW 5 VIEW 6 VIEW 7 VIEW 10 VIEW 8 VIEW 9 VIEW 11...

Page 48: ...VSD 5000 Pontoon Frame Exploded Views 1 2 LIFT P N 511 50085 02 VIEW 1 VIEW 2...

Page 49: ...VSD 5000 Pontoon Frame Exploded Views 3 6 LIFT P N 511 50085 02 VIEW 3 VIEW 4 VIEW 5 VIEW 6...

Page 50: ...VSD 5000 Pontoon Frame Exploded Views 7 10 LIFT P N 511 50085 02 VIEW 7 VIEW 8 VIEW 9 VIEW 10...

Page 51: ...VSD 5000 Pontoon Frame Exploded View 11 LIFT P N 511 50085 02 CORNER POSTS A B C D...

Page 52: ...VSD 5000 Pontoon Frame Exploded View B LIFT P N 511 50085 02 NOTE ADDITIONAL VIEWS ON FOLLOWING PAGES VIEW 13 VIEW 12...

Page 53: ...ontoon Frame Exploded Views 12 13 LIFT P N 511 50085 02 VIEW 12 VIEW 13 NOTE VIEW 13 CORNER D IS SHOWN FOR CORNERS B C ITEMS 25 27 80 88 ARE EXEMPT QUANTITY OF 1 PER CORNER ITEM 54 104 IS REPLACED WIT...

Page 54: ...NOTES...

Page 55: ...NOTES...

Page 56: ......

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