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Installation Guide

 

IN-IC1-15

 

Title

:

 

Jace to i-Controller REV.200 MPU (575V 40–70 Ton) Conversion

 

 

Flō 

Tech Support 888-598-1198 

1

 

4-6DEC2021 

 

Contents 

1. 

Overview .................................................................... 2 

2. 

Contractor Tools & Materials ..................................... 2 

3. 

Flō Supplied Parts

 ....................................................... 2 

4. 

Pulling Communications Cable................................... 3 

5. 

Install New Power Supply .......................................... 3 

5.1 

Install New Transformers ................................... 3 

5.2 

Wire New Transformers ..................................... 3 

5.3 

Prepare i-Controller for Installation ................... 3 

5.4 

Prepare Expansion Module A for Installation .... 3 

5.5 

Prepare Expansion Module B for Installation .... 3 

6. 

Install New Safety Devices & Sensors ........................ 4 

6.1 

Install Digital Phase Monitor .............................. 4 

6.2 

Install Refrigerant Pressure Transducers ........... 4 

6.3 

Replace Reheat/Reclaim Surface-Mount Probe 4 

6.4 

Install Float Switch ............................................. 4 

6.5 

Install New CO2 Sensor ...................................... 5 

6.6 

Install Space Temp/RH Combo Sensor ............... 5 

7. 

Install The i-Controller Components .......................... 6 

7.1 

Remove Existing Jenesys Controls ..................... 6 

7.2 

Install New i-Controller and Expansions ............ 6 

7.3 

Install Visograph ................................................. 6 

7.4 

Connect the i-Controller to Power ..................... 6 

7.5 

Connect the Expansion Modules to Power ........ 6 

7.6 

Wire Inputs ......................................................... 7 

7.7 

Wire Analog Output ........................................... 8 

7.8 

Wire Relay Output.............................................. 9 

7.9 

Connect BACnet Network .................................. 9 

8. 

Validate and Power Up the Unit .............................. 10 

8.1 

Check Continuity .............................................. 10 

8.2 

Power Up the Unit ........................................... 10 

8.3 

Setting The Digital Phase Monitor (DPM) ........ 10 

9. 

Test Unit Functionality ............................................. 10 

9.1 

Set Time and Date ............................................ 10 

9.2 

Verify i-Controller Inputs on Visograph ............ 10 

9.3 

Calibrate Sensors .............................................. 10 

9.4 

Verify i-Controller Outputs ............................... 10 

9.5 

Dehumidification Test Mode ............................ 11 

9.6 

Heating Test Mode ........................................... 11 

10. 

BMS Connectivity ................................................. 12 

11. 

Appendix: ............................................................. 13 

11.1. 

i-Controller Layout........................................ 13 

11.2. 

Expansion Board Layout ............................... 13 

 

 

 

Summary of Contents for i-Controller

Page 1: ...oat Switch 4 6 5 Install New CO2 Sensor 5 6 6 Install Space Temp RH Combo Sensor 5 7 Install The i Controller Components 6 7 1 Remove Existing Jenesys Controls 6 7 2 Install New i Controller and Expan...

Page 2: ...rols Screwdriver Step Drill Bit for CO2 Sensor Probe Installation Refrigerant Tee with Schrader Depressor 2 Schrader Cores 4 Conductor Shielded Twisted Wire or Equivalent 5 Conductor Shielded Twisted...

Page 3: ...gths of Black 18 AWG wire to the following i Controller green plug connection points 1 7 8 25 28 61 See Figure 1 for plug orientation Attach 10 lengths of Red 18 AWG wire to the following i Controller...

Page 4: ...the 0 667 PSI Discharge transducers on the liquid lines of circuits 1 2 3 4 If there are spare service ports on the unit install the transducers on a spare service port If spare service ports are not...

Page 5: ...w Figure 3 CO2 sensor location inside the unit Wire the new CO2 based on the following see Figure 4 24VAC Red wire 24VAC Black wire COM Green wire CO2 SIGNAL White wire NOTE Do not wire the CO2 sensor...

Page 6: ...1 down 2 up 3 down 4 down NOTE The actual switch may be white but for illustrative purposes the switch is black in the Figure 6 below Figure 6 Fl i Controller Expansion Addressing Wire the 2 expansion...

Page 7: ...Comp 1 SG WHT 12 Discharge Press Comp 1 0V BLK 8 Discharge Press Comp 1 Pwr RED 15 Suction Press Comp 2 SG WHT 13 Suction Press Comp 2 0V BLK 8 Suction Press Comp 2 Pwr RED 15 Discharge Press Comp 2...

Page 8: ...Reheat Reclaim Inlet Probe 2 SG 29 Reheat Reclaim Inlet Probe 2 0V 28 This indicates that you will be attaching to a 10 wire not a pin This indicates that you will be attaching to the CSTB1 Table 3 In...

Page 9: ...aim do not wire 24VAC to point 86 The dry common from the refrigeration rack reclaim control is connected to point 86 Existing Points Expansion Module A Expansion A Pin See Wiring Diagram in Unit ERV...

Page 10: ...With a field highlighted press ENTER the value will begin blinking While the highlighted value is blinking use the and set the value Press ENTER a second time to accept changes The controller will au...

Page 11: ...hen press ENTER Dehumidification mode is now turned OFF 9 6 Heating Test Mode From the Field Technician Options screen press T2 Test Modes Press T3 2 Operational Tests Use to navigate to the Heat Test...

Page 12: ...ions button Using the to navigate to the value that you wish to change With a field highlighted press ENTER the value will begin blinking While the highlighted value is blinking use the set the value...

Page 13: ...l Tech Support 888 598 1198 13 4 6DEC2021 11 Appendix 11 1 i Controller Layout 1 24VAC Power Point 9 and 1 2 Analog Inputs 3 Digital Inputs 4 Digital Outputs 5 Analog Outputs 11 2 Expansion Board Layo...

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