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Installation Guide

 

IN-IC1-15

 

Title

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Jace to i-Controller REV.200 MPU (575V 40–70 Ton) Conversion

 

 

Flō 

Tech Support 888-598-1198 

4

 

4-6DEC2021 

 

6.

 

Install New Safety Devices & Sensors 

6.1

 

Install Digital Phase Monitor 

Number the wires on the old phase monitor  (you will be 
landing these wires in the same points on the new digital 
phase monitor). Once numbered, remove the wires from 
the old phase monitor, then remove the old phase monitor 
from the unit. 
 
Mount  the  new  digital  phase  monitor  (DPM)  using  two 
screws in the same position that the old phase monitor was 
located.  You  may  need  to  either  make  space  or  find  a 
nearby location to fit the DPM in. 
 
Once  the  new  DPM  is  mounted,  connect  the  existing 
numbered  wires  to  match  numbered  points  on  the  new 
DPM using female spade connectors. 
 
Pull  a  2-conductor  cable  from  the  DPM  to  the  future  i-
Controller location in the electrical cabinet. 

 

6.2

 

Install Refrigerant Pressure Transducers 

Remove  existing  suction  transducers  from  circuits  1&2. 
Discard this transducers and cables. 
 
Install  the  0-500  PSI  Suction  transducers  on  the  suction 
lines  of  circuits  1,2,3&4.  Install  the  0-667  PSI  Discharge 
transducers on the liquid lines of circuits 1,2,3&4. If there 
are spare service ports on the unit, install the transducers 
on  a  spare  service  port.  If  spare  service  ports  are  not 
available, use a refrigerant tee. 
 
Using the provided transducer whips, plug the blue whips 
into the new suction transducers and the yellow whips into 
the new discharge transducers. Run the whips back to the 
future i-Controller location in the electrical cabinet.  

 

6.3

 

Replace Reheat/Reclaim Surface-Mount Probe 

If  there  is  a  temperature  probe  currently  on  the 
Reheat/Reclaim inlet, remove and discard probe and cable. 
Secure the new temperature probe on the inlet piping for 
the Reheat/Reclaim service of the unit. If there are 2 stages 
for Reheat/Reclaim both probes will be used. Run the temp 
probe sensor wires back to the future i-Controller location 
in the electrical cabinet. 
 

6.4

 

Install Float Switch 

Connect the float switch to the provided bracket using the 
provided washer and nut. 
 
Mount the provided bracket so that the base of the bracket 
is roughly 2 inches from the drain pan base and located at 
the front left corner of the drain pan, on the supply fan wall 
(see figure 2 for positioning requirements) 
 

 

Figure 2.Float Switch Mounting Position 

Pull a 2-conductor cable to the electrical cabinet.   
 
 

 

Summary of Contents for i-Controller

Page 1: ...oat Switch 4 6 5 Install New CO2 Sensor 5 6 6 Install Space Temp RH Combo Sensor 5 7 Install The i Controller Components 6 7 1 Remove Existing Jenesys Controls 6 7 2 Install New i Controller and Expan...

Page 2: ...rols Screwdriver Step Drill Bit for CO2 Sensor Probe Installation Refrigerant Tee with Schrader Depressor 2 Schrader Cores 4 Conductor Shielded Twisted Wire or Equivalent 5 Conductor Shielded Twisted...

Page 3: ...gths of Black 18 AWG wire to the following i Controller green plug connection points 1 7 8 25 28 61 See Figure 1 for plug orientation Attach 10 lengths of Red 18 AWG wire to the following i Controller...

Page 4: ...the 0 667 PSI Discharge transducers on the liquid lines of circuits 1 2 3 4 If there are spare service ports on the unit install the transducers on a spare service port If spare service ports are not...

Page 5: ...w Figure 3 CO2 sensor location inside the unit Wire the new CO2 based on the following see Figure 4 24VAC Red wire 24VAC Black wire COM Green wire CO2 SIGNAL White wire NOTE Do not wire the CO2 sensor...

Page 6: ...1 down 2 up 3 down 4 down NOTE The actual switch may be white but for illustrative purposes the switch is black in the Figure 6 below Figure 6 Fl i Controller Expansion Addressing Wire the 2 expansion...

Page 7: ...Comp 1 SG WHT 12 Discharge Press Comp 1 0V BLK 8 Discharge Press Comp 1 Pwr RED 15 Suction Press Comp 2 SG WHT 13 Suction Press Comp 2 0V BLK 8 Suction Press Comp 2 Pwr RED 15 Discharge Press Comp 2...

Page 8: ...Reheat Reclaim Inlet Probe 2 SG 29 Reheat Reclaim Inlet Probe 2 0V 28 This indicates that you will be attaching to a 10 wire not a pin This indicates that you will be attaching to the CSTB1 Table 3 In...

Page 9: ...aim do not wire 24VAC to point 86 The dry common from the refrigeration rack reclaim control is connected to point 86 Existing Points Expansion Module A Expansion A Pin See Wiring Diagram in Unit ERV...

Page 10: ...With a field highlighted press ENTER the value will begin blinking While the highlighted value is blinking use the and set the value Press ENTER a second time to accept changes The controller will au...

Page 11: ...hen press ENTER Dehumidification mode is now turned OFF 9 6 Heating Test Mode From the Field Technician Options screen press T2 Test Modes Press T3 2 Operational Tests Use to navigate to the Heat Test...

Page 12: ...ions button Using the to navigate to the value that you wish to change With a field highlighted press ENTER the value will begin blinking While the highlighted value is blinking use the set the value...

Page 13: ...l Tech Support 888 598 1198 13 4 6DEC2021 11 Appendix 11 1 i Controller Layout 1 24VAC Power Point 9 and 1 2 Analog Inputs 3 Digital Inputs 4 Digital Outputs 5 Analog Outputs 11 2 Expansion Board Layo...

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