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User Manual - CC1W 

 

V1.2 – ISSUED 17 AUG 2020 

Page 18 of 22 

DOC No. 

0095771

 

 

 
 

 

8. Safety Information 

 

 
 
 

Intended Usage 

 

Operating temperatures cannot exceed 80°C or -55°C. Operation of the CC1W outside of 
the defined temperatures will result in none compliance of awarded safety certification. 
Avoid placement of the CCW1 radio device in areas of heating or cooling sources.  
 
The CC1W system works as a wireless network. Component positioning is essential to 
ensuring correct operation. The load cell and base unit should be positioned as closely 
together as possible. The line of sight should be free of obstacles and positioned away 
from electrical noise sources to limit interference.  
 

 

 
 
 

Lithium Batteries 

 

The CC1W is powered by a Lithium battery (single). Special care must be taken in order 
to prevent damage  to the battery. The battery is composed of a single Lithium-Thionyl 
Chloride (Li-SOCl

2

) cell connected with an extension cable. 

 

  Do not apply pressure that may deform the battery. 

  Do not use the battery if there are signs of swelling. 

Remove immediately. 

  Do not direct heat to the battery  

or solder. 

  Work areas should be free of sharp objects that could damage  the insulating 

material. 

  Use only TADIRAN TL-5930/F Batteries  

 

WARNING:

 

Do not replace battery when an explosive atmosphere is present 

 

 
 
 

Maintenance Safety

 

 

Product maintenance must be performed by a suitably trained, competent, person. 
Standard safety protocols must be adhered to when working with the CC1W system.   

 

 

Summary of Contents for CC1W-30klb

Page 1: ...V1 2 ISSUED 17 AUG 2020 Page 1 of 22 DOC No 0095771 User Manual CC1W 30 50klb ...

Page 2: ...tions 4 2 1 Base Unit 4 2 2 Antenna Recommendations 6 2 3 Remote Unit Wireless Loadcell 9 2 4 Battery Installation 10 3 Equipment Maintenance 11 3 1 Battery Replacement 11 4 Operation 12 4 1 Base Unit Wireless Channel Selection if needed 13 5 Technical Specification 14 6 Markings 15 7 Product Dimensions 16 8 Safety Information 18 ...

Page 3: ... compartment for both the wireless technology and the battery This allows for easy single handed access to the battery for replacement in the field We specified a pre wired D cell battery that is inexpensive and commercially available worldwide Continuous flow of data 100 readings per second Low power consumption 12 18 month battery life High signal strength 12dBm 30 300 meter transmission HazLoc ...

Page 4: ...trical installations design selection and erection standard In addition to general specifications associated with any system installed in hazardous locations special attention should be paid for specific requirements regarding essential safety 2 1 Base Unit The base unit comes with a magnet to the rear for easy mounting to a metal surface inside or outside the pump controller cabinet Base mounts o...

Page 5: ... to suitably fasten the base to any structure IMPORTANT In order to achieve the best performance the antenna attached to the top right corner of the base unit must be perpendicular horizontal to the polished rod as shown in the above images You may optionally use an extension cable to mount the antenna Make sure RF filter connected directly to the base unit DIN rail mount Pole mount with u bolt as...

Page 6: ...nt to ensure line of sight to the load cell is not compromised by obstacles The base unit should be mounted in such a way as to minimize obstacle interference Note Fresnel Zone the area around the visual line of sight that radio waves spread out into after they leave the antenna must be as clear as possible Obstacles may weaken signal strength Antenna Height The base unit antenna can be positioned...

Page 7: ...User Manual CC1W V1 2 ISSUED 17 AUG 2020 Page 7 of 22 DOC No 0095771 Enclosure Mounting ...

Page 8: ...GNAL CABLE COLOR CODE RED Excitation Vref GREEN mV V Signal mA WHITE mV V Signal mA BLACK Excitation Vref YELLOW Shield NC GRAY Optional analog VIOLET Ground POWER CABLE COLOR CODE BLACK Ground YELLOW Shield RED 12 to 24VDC WARNING Insulate unused leads to prevent shorting ...

Page 9: ...1 2 3 Remote Unit Wireless Loadcell CC1W is mounted in the same way as other polished rod load cells No special mounting procedure is required IMPORTANT Position the remote unit plastic enclosure at front of load cell so that the best possible line of sight is achieved ...

Page 10: ...y positioned within the battery enclosure Damaged or wet batteries MUST NOT be fitted Damaged or wet batteries must be discarded and replaced WARNING The CC1W is certified for use with TADIRAN TL 5930 F Make sure the battery cable tucks cleanly inside the compartment to prevent damage when the battery enclosure door is closed ...

Page 11: ... should be referenced before conducting any fitment or maintenance task 3 1 Battery Replacement The CC1W is powered by a TADIRAN TL 5930 F D cell battery To replace 1 Open up the battery compartment loosening the battery door knob see section 2 4 2 Unplug the battery connector from housing 3 Take the battery out 4 Replace the battery with the new one ensuring the new battery is not wet or damaged ...

Page 12: ... will flash about twice per second 5 Connect or turn on power to the base unit 6 The base and remote will connect on the last used radio channel in about a second 7 If the base unit is set to use an alternate channel it will switch the load cell to that channel This only takes a few seconds 8 Normal operation begins A reconstructed version of the mV V nominal load cell output will appear at the ba...

Page 13: ... Unit Wireless Channel Selection if needed Remove the base top cover Unscrew the 4 Phillips head screws attached to the flat base cover with the proper tool manual Phillips screwdriver WARNING Gently lift the cover to prevent damage to the 3 LED light tubes attached to the cover ...

Page 14: ... 6 516 6 Sensor Element 17 4 PH Stainless Steel Protection according EN60529 IP67 or higher Electronics Remote and Base Transceiver Units Matched Mac ID 32bit Specific no external connection Paired unit Data Rate Readings Sec 100 Radio Frequency GHz 2 405 to 2 470 Radio Channels Selectable 14 Telemetry Range Feet Meters 100 1000 30 300 RF Power Output Remote Unit dBm Min 13 0dBm Max 15 5dBm RF Pow...

Page 15: ...insic security ia protection mode than mines Gases groups Temperature class T4 Max surface temp 135 C 275 F Equipment Protection Level EPL Ga Gas atmospheres Very high level of protection Base Unit receiver Ordinary Location Markings Maximum Operating Temperature 80 C accordingly Maximum Humidity 95 without moisture condensation If the equipment is used in a manner not specified by the manufacture...

Page 16: ...User Manual CC1W V1 2 ISSUED 17 AUG 2020 Page 16 of 22 DOC No 0095771 7 Product Dimensions Remote unit dimensions in inches mm ...

Page 17: ...User Manual CC1W V1 2 ISSUED 17 AUG 2020 Page 17 of 22 DOC No 0095771 Base unit receiver ...

Page 18: ...ctrical noise sources to limit interference Lithium Batteries The CC1W is powered by a Lithium battery single Special care must be taken in order to prevent damage to the battery The battery is composed of a single Lithium Thionyl Chloride Li SOCl2 cell connected with an extension cable Do not apply pressure that may deform the battery Do not use the battery if there are signs of swelling Remove i...

Page 19: ...It is recommended that fitment and maintenance be carried out in electrostatic clothing whilst wearing gloves and using insulating objects tools Cleaning should be carried out with a damp cloth Contamination on non metallic parts can cause electrostatic charges especially at low humidity or dry conditions Special care must be taken to avoid places or areas where airflows occur ...

Page 20: ...roved by the party responsible for compliance could void the user s authority to operate the equipment This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This device has been designed ...

Page 21: ...ansmitter identify the device by certification number or model number if Category II has been approved by Industry Canada to operate with the antenna types listed below with the maximum permissible gain and required antenna impedance for each antenna type indicated Antenna types not included in this list having a gain greater than the maximum gain indicated for that type are strictly prohibited fo...

Page 22: ...nce of at least 20 cm from all persons and must not be co located or operating in conjunction with any other antenna or transmitter Avis d exposition FCC et ISDE Canada RF Cet appareil est destiné à être monté à un emplacement fixe Cet appareil n est pas destiné à être opérationnel lorsqu il est transporté par une personne Lorsqu il est utilisé à l extérieur Pour se conformer aux limites d exposit...

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