background image

1/4/2021 

REV. 002 

6.

 

Insert the rear pin of the FlexArm into the upper bearing bore of the angle mount as shown in 

Figure 4

Use care when inserting the pin into the bearings; the pin may need to be tapped by a rubber mallet 
into the bearing as it is a snug fit. If the pin slides through the top 
bearing, the washer and flat head screw shown in 

Figure 4 

can be 

used to draw the pin completely through the second bearing. 
 

7.

 

Install the unit’s airline into the press-to-release airline fitting. 
 

8.

 

Install a ¼” NPT fitting into the incoming air port on the unit’s filter / 
lubricator (see Figure 5).  The supply airline should have a minimum 
½” I.D.  The unit must have a proper air supply (

90 – 120 psi

 and 

27-

28 cfm) 

at the motor to generate the torque required to drive the 

maximum tap capacity for this unit. 
 

9.

 

Fill the lubricator bowl approximately ¾ full by removing the black fill 
plug on the top of the lubricator and pouring oil into the fill port.  
Use only a quality ISO Grade 32 hydraulic or spindle oil.  

Never use 

Marvel Mystery Oil, synthetic air tool oil, or similar products. 

 

10.

 

With the motor running, slowly adjust the lubricator adjustment knob (see 

Figure 5

) so 1-3 drops of oil 

are dispensed per minute.  The site glass to see the drops is located in the adjustment knob.  Clockwise 
decreases the flow, counter-clockwise increases it.  
NOTE: It may be necessary to open the 
adjustment knob considerably before the oil starts 
to drip.  Once oil starts to drip, slowly close the 
adjustment knob to achieve the target drip rate of 
1-3 drops per minute. 
 

11.

 

The filter is equipped with an auto drain and will 
automatically remove water from the filter bowl. 
 
 

Figure 4 

Figure 5 

Figure 5 

Summary of Contents for FLEXARM RNR

Page 1: ...INSTALLATION OPERATIONS MANUAL FLEXARM RNR Flex Machine Tools 705 Commerce Drive Wapakoneta Ohio 45895 419 738 8147 800 837 2503 toll free www flexmachinetools com...

Page 2: ...Torque Holder Clutch Setting 11 Torque Requirements for Tapping Chart 12 Maintenance 13 14 Drawing RNR Working Range 15 Parts and assembly 16 18 RNRM Instructions 19 20 Multi Head Parts and Assembly...

Page 3: ...ng damage or injury Keep hands clear of the motor chuck and tap when the motor is running Keep hands clear of pinch points when operating the machine Do not alter or modify the FlexArm Periodically in...

Page 4: ...oduced or recommended by FlexArm Improper maintenance or lack of maintenance per the manual Damage from external sources such as transit weather electrical outages power surges or bad air quality comp...

Page 5: ...table 3 Fasten the FlexArm base mount to the table and secure it with 3 8 or M10 bolts as shown in Figure 2 4 Slide the angle mount over the shaft of the base mount as shown in Figure 3 5 Secure the a...

Page 6: ...que required to drive the maximum tap capacity for this unit 9 Fill the lubricator bowl approximately full by removing the black fill plug on the top of the lubricator and pouring oil into the fill po...

Page 7: ...it a The unit comes counterbalanced to factory specifications b The counterbalance can be adjusted to meet the operator s preference 13 To adjust the counterbalance refer to the counterbalance adjustm...

Page 8: ...see Figure 6 When adjusting the front cylinder it will be easier to turn the adjustment knob if the front arms are fully extended up When adjusting the rear cylinder it will be easier to turn the adj...

Page 9: ...e necessary to wiggle the motor s chuck back and forth slightly while turning the knob on the gearbox to switch from one gear to the other Ensure the knobs indicator is fully aligned with the gear 1 o...

Page 10: ...pleting the tapping process This will result in poor thread quality oversized threads and broken taps 10 When the hole is tapped the torque holder rachets for blind holes or the tap extends past the b...

Page 11: ...to These two positions allow the holder to be adjusted one half of a full notch of the adjustable thread ring at a time The tail of the snap ring must be inserted in the hole at either position and t...

Page 12: ...25 15 19 21 42 31 1 4 16 8 28 36 40 106 70 5 16 24 12 42 54 60 180 100 3 8 37 18 5 65 83 93 240 150 7 16 54 27 94 5 122 135 500 250 1 2 68 34 119 153 170 700 300 9 16 88 44 154 198 220 850 350 5 8 119...

Page 13: ...as indicated in the INSTALLATION of this manual Always use 10 wt hydraulic oil or light spindle oil EP 32 hydraulic oil is recommended Never use Marvel Mystery Oil or synthetic products Make sure to...

Page 14: ...he open end where the tap holders inserted Use an awl or small slotted screwdriver to locate one of the snap ring ends Rotate the snap ring end until it is positioned in one of the two chuck slots It...

Page 15: ...1 4 2021 REV 002 15 DRAWING RNR...

Page 16: ...1 4 2021 REV 002 16 PARTS AND ASSEMBLY GEAR BOX...

Page 17: ...1 4 2021 REV 002 17 PARTS AND ASSEMBLY...

Page 18: ...DESCRIPTION 1 1 420004 FILTER LUBE MOUNT BRACKET 2 1 420006 LUBRICATOR HALF 3 1 420012 FILTER HALF ITEM QTY PART NUMBER DESCRIPTION 1 1 420002 FILTER ELEMENT 5 MICRON 2 1 420003 O RING FOR BOWL 3 1 42...

Page 19: ...irm gasp on the motor 2 Loosen the handle shown in Figure 13 to be able to rotate the multi head down so that the motor is in a horizontal orientation parallel to the work surface Be sure to have a fi...

Page 20: ...ia the magnetic plug Tighten only the rear handle that fastens through the front side plates of the arm Figure 13 Leave the handle on the tapping head Figure 12 loose This will allow the tap to follow...

Page 21: ...1 4 2021 REV 002 21 RNRM PARTS AND ASSEMBLY...

Page 22: ...to change the amount of fluid being dispensed Counter clockwise increases the fluid and clockwise decreases the amount b To adjust air flow Turn the adjustment knob counter clockwise increases air fl...

Page 23: ...1 4 2021 REV 002 23 RNR SEMI TAP LUBE SYSTEM...

Page 24: ...1 4 2021 REV 002 24 RNR SEMI TAP LUBE SYSTEM...

Page 25: ...justment knob 2 Make sure the plunger at the end of the rod is hitting a flat solid surface each time in order to get accurate results 3 Adjust the time delay on the air valve at the top of the depth...

Page 26: ...1 4 2021 REV 002 26 RNR AUTO DEPTH STOP...

Page 27: ...l being worked d Check the amount of oil being dispensed through the lubricator and adjust to 1 3 drops of oil per minute Lack of oil will reduce speed and power e If the unit has been sitting a while...

Page 28: ...manual for replacement part numbers d Lack of grease or excessive grease in the bottom gears of the motor can cause the motor to run hot Check the motor manual for type and amount of grease Periodic...

Page 29: ...he counterbalance adjustment portion of this manual 9 The tap does not stop turning when it reaches the bottom of a blind hole a Make sure a tap holder with a safety clutch torque style is being used...

Reviews: