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Flavor Burst CTP 80BEV-INT, Operation Manual Supplement

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Flavor Burst CTP 80BEV-INT Operation Manual Supplement Download Page 3

 

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TABLE OF CONTENTS 

 
FCC ID……………………………...………………………………………….………………...3 
 
Introduction……………………………...………………………………………….………….4 
 
Safety Precautions……………………………..…………….………..……..….…………....4 
 
Environmental Notices………………...………………………………………….………….5 
 
Parts Identification/Function……...……………………….……..…..……….……..….…..7 

 

 

Equipment Setup……………………………………………………...…..……….……..….36 

 

Installing the Integrated Cabinet, Unit Syrup Line and Pump Harness Cable…..36 

 

Filling the Sanitizer Tank………………………………………….…………….....…40

 

 

EQUIPMENT SETUP – Continued…………………………………………….....…41

 

 
Other Important Information…………….…….…...……………………..…...……....…..42 
 
Ordering/Service Information…………….…….…...………………………...……....…..43 

Summary of Contents for CTP 80BEV-INT

Page 1: ...ng and support contact one of our qualified distributors PLEASE READ FIRST This supplement is not a full operations manual It does not contain complete information on installing and maintaining your new system The purpose of this manual supplement is to provide you with additional information and instruction such as diagrams and part lists which are either not included or are different from what i...

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Page 3: ...ironmental Notices 5 Parts Identification Function 7 Equipment Setup 36 Installing the Integrated Cabinet Unit Syrup Line and Pump Harness Cable 36 Filling the Sanitizer Tank 40 EQUIPMENT SETUP Continued 41 Other Important Information 42 Ordering Service Information 43 ...

Page 4: ...harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the re...

Page 5: ...the highest standard of sanitation When your equipment is delivered or if it has been unused for more than 24 hours follow the DAILY OPENING PROCEDURES in your standard operations manual s NOTE PARTS AND PART NUMBERS MAY VARY FROM WHAT IS SHOWN AND LISTED CONSULT YOUR LOCAL DISTRIBUTOR IF YOU HAVE ANY QUESTIONS CONCERNING DIFFERENCES Always follow these safety precautions when operating the Flavor...

Page 6: ...ren aged from 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved NOTE Children shall not play with the appliance NOTE Cleaning and user maintenance shall not be made by children without supervision E...

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Page 8: ...tems 4 MIS 3196 STAINLESS TUBE CABLE CASING ASSEMBLY 1 Attaches the flavor lines and or cables to the side of the freezer 5 SAN 756 SANITIZER TANK ASSEMBLY 1 Houses sanitizer cleaning solution 6 CAB 113 FLAVOR TRAY 8 Houses syrup bags 7 1 SYR 944 SYRUP BAG CONNECTOR ASSEMBLY 8 0 FOR SS BLD SYSTEMS Transports syrup from the bag to the pumps 8 for 80SS 80BLD systems 0 for 80BEV 80FCB systems OR 7 2 ...

Page 9: ...BLD 80BEV 80SS systems 14 SYR 946 SYRUP BAG LOCK 8 0 FOR SS BLD SYSTEMS Secures the syrup bag adapters to the bag fitments 8 for 80SS 80BLD systems 0 for 80BEV 80FCB systems 15 SYR 941A SYRUP BAG ADAPTER 8 0 FOR SS BLD SYSTEMS Connects soft serve flavor bag to syrup out tube 8 for 80SS 80BLD systems 0 for 80BEV 80FCB systems The Modified Back Panel may be included with the Taylor C201 if the Flavo...

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Page 11: ... 15 10 11 12 14 OR BEV FCB SYSTEMS SS BLD SYSTEMS SS AND BLD SYSTEMS SS AND BLD SYSTEMS 13 1 13 2 13 3 13 4 BEV SYSTEMS BLD SYSTEMS SS SYSTEMS FCB SYSTEMS OR OR OR 26000 7 1 7 2 3 1 3 3 3 2 3 4 SS SYSTEMS BEV SYSTEMS BLD SYSTEMS FCB SYSTEMS OR OR OR 4 ...

Page 12: ...ansports syrup from bags to pumps 8 for 80BEV 80FCB systems 0 for 80SS 80BLD systems 11 MIS 3026 SURFACE RACEWAY 1 Secures 9 tube assembly to the inside of the cabinet 12 1 MIS 3028 80M SANITIZER FLUSH TUBE ASSEMBLY SOFT SERVE 1 0 FOR SS BLD SYSTEMS Flushes flavor lines with sanitizer when attached 1 for 80SS 80BLD systems 0 for 80BEV 80FCB systems OR 12 2 MIS 3028S 80M SANITIZER FLUSH TUBE ASSEMB...

Page 13: ...S 2024 8 32 X 1 4 PAN HEAD SCREW 42 Secures various parts within the system 17 CAB 355 SYRUP PUMP SHELF 3 Secures the pumps within the cabinet 18 N A ELECTRONICS PARTS 1 System s various electronic components Figure 2 1 9 2 6 5 4 12 2 12 1 3 7 8 8 11 12 3 16 13 2 13 1 17 16 15 14 18 10 1 10 2 OR OR BEV MODELS SS BLD MODELS FCB MODELS OR BEV FCB SYSTEMS SS BLD SYSTEMS ...

Page 14: ...E SPRING 1 ea Provides tension between tube connectors 3E INJ 116 LINE COUPLER NUT BLACK 1 ea Attaches flavor tubes to flavor manifold 3F SYR 901 6 9 TUBE ASSEMBLY TUBES 9 ea Brings syrup from pump to Injector Head 3G ROT 511 LINE COUPLER NUT 1 ea Connects flavor lines to the internal 9 Tube Assembly 3H RUB 602 9 POS TUBE CONN GASKET 1 ea Provides sealed cavity 4 INJ 117 TUBE CONNECTOR BODY BLACK ...

Page 15: ...to secure adapter to freezer door 10B ADPT 8750 CROWN ADAPTER WITOUT O RINGS 1 ea Attaches Injector Assembly to freezer door 10C RUB 632 INJECTOR ADAPTER O RING 1 ea Creates tension to secure adapter to Injector Head 11 ADPT 101A INJECTOR ADAPTER W O RINGS 1 Attaches Injector Assembly to freezer door 11A RUB 642 ADAPTER O RING 1 ea Creates tension to secure Adapter to freezer door 11B RUB 640 FLAT...

Page 16: ...1 ea Provides sealed cavity inside syrup port 3 INJ 321C GEAR CARTRIDGE ASSEMBLY 1 Rotates product for even syrup distribution 4 SYR 932 6 9 TUBE ASSEMBLY 1 Supplies syrup to Blending Head from pumps 4A FAS 2051 ROLLED FLANGE EYELET 18 ea Provides tension in syrup line to affix to line coupler 4B ROT 510 LINE COUPLER 2 ea Holds flavor lines in place 4C RUB 610 BAG CONNECTOR O RINGS 1 ea Provides e...

Page 17: ...ging and base brackets 10 INJ 330 TSC BLENDING MOTOR ASSEMBLY HIGH RPM 1 Powers Blending system 11 INJ 331 BLENDING GEARBOX ASSEMBLY 1 Gears turn Gear Cartridge for even syrup distribution 11A FAS 2023 ACCESSORY MOUNTING BRACKET KNOB 1 ea Secures base Mounting Bracket to Gear Box 12 ADPT 8750 A CROWN ADAPTER WITH O RINGS 1 Attaches Blending Assembly to freezer door 12A RUB 659 TAYLOR ADAPTER O RIN...

Page 18: ...ECTOR O RINGS 1 ea Provides extra tension between tube connectors 3D ROT 515 A 9 TUBE ASSEMBLY WAVE SPRING 1 ea Provides tension between tube connectors 3E INJ 116 LINE COUPLER NUT BLACK 1 ea Attaches flavor tubes to flavor manifold 3F SYR 901 6 9 TUBE ASSEMBLY TUBES 9 ea Brings syrup from pump to Blending Head 3G ROT 511 LINE COUPLER NUT 1 ea Connects flavor lines to the internal 9 Tube Assembly ...

Page 19: ...NTING BRACKET KNOB 1 ea Secures base Mounting Bracket to Gear Box 10 ADPT 104R A CROWN ADAPTER WITH O RINGS 1 Attaches Blending Assembly to freezer door 10A RUB 627 TAYLOR ADAPTER O RING 8750 1 ea Creates tension to secure adapter to freezer door 10B ADPT 104R CROWN ADAPTER WITOUT O RINGS 1 ea Attaches Blending Assembly to freezer door 10C RUB 632 BLENDING ADAPTER O RING 1 ea Creates tension to se...

Page 20: ...bly 3C FAS 2024 8 32 X M SCREW P H SS 1 ea Remains as a stationary screw 4 SYR 932 6 9 TUBE ASSEMBLY 1 Supplies syrup to the draw spout from the pumps 4A FAS 2051 ROLLED FLANGE EYELET 18 ea Provides tension in syrup line to affix to line coupler 4B ROT 510 LINE COUPLER 2 ea Holds flavor lines in place 4C RUB 610 BAG CONNECTOR O RING 1 ea Provides extra tension between tube connectors 4D ROT 515 A ...

Page 21: ...20 FCB Door Spout Assembly and Related Parts Figure 3D 3A 3B 3C 2A 2 4H 4 4B 4G 4E 4D 4B 4F 4A 4A 4C 5 6 7 8 1 3 1B 1A D FOR FCB SYSTEMS 26003D ...

Page 22: ...TO 3 16 OD REDUCING UNION 1 ea Connects syrup pump to flavor line out 2 SYR 944 SYRUP TUBE ASSEMBLY SOFT SERVE 1 ea Transports flavor from bag to pump 2A FIX 1054 1 4 ID HOSE BARB SHUTOFF 1 ea Connects flavor line to flavor bag 2B SYR 902 FLAVOR IN TUBE 1 ea Carries syrup from syrup bag to pump 2C TUB 811 TUBE SILICONE 188X 375 PE FB80 1 ea Connects barb fitment to tube port 2D FIX 1048 FITTING 1 ...

Page 23: ...itment 1D FIX 1035 1 4 TO 3 16 OD REDUCING UNION 1 ea Connects syrup pump to flavor line out 1E FIX 1036 1 4 TO 1 4 OD UNION ELBOW 1 ea Connects bag connector assembly to flavor line pump 2 SYR 944SH SYRUP TUBE ASSEMBLY SHAKE BAG COUPLER 1 ea Transports the flavoring from the syrup bag to the syrup pump 2A SYR 928 27 1102 99 265 BAG COUPLER 1 ea Fastens bag fitment to bag connector 2B TUB 811 TUBE...

Page 24: ...0SS 80BLD 80BEV systems 1 2 MIS 3028S SANITIZER FLUSH TUBE ASSEMBLY BEVERAGE 1 ea Flushes flavor lines with sanitizer when attached 1B FIX 1051 SANITIZER TANK FITMENT 1 ea Connects flush tube to soft serve flush tube connector 2 TUB 807 SANITIZER TUBE REPLACEMENT 1 Transports sanitizer through pump 3 SAN 748 SANITIZER PUMP ASSEMBLY 1 Supplies sanitizer to flush tube 4 ELE 932DLX PUMP SANITIZER CAB...

Page 25: ...izer Pump and Related Parts Continued Figure 5 1C 1C 1D 1 1 1 2 OR OR 3 2 6 7 11 9 10 9 6 5 1B 1 2 1 3 8 1C 1A 1B 6 TO 9 TUBE LEAD TO SANITIZER TANK 4 BEV MODELS SS BLD MODELS FCB MODELS 26005 TO SANITIZER TANK ...

Page 26: ...GED CHANNEL 1 ea Covers and protects the cables and tubes of the Casing Assembly 3B MIS 3051 CH 6 CHANNEL MAGNET ASSEMBLY 2 ea Holds the Casing Channel to freezer panel 3C FAS 2040 6 32 x 1 4 PAN HEAD SCREW 1 ea Secures cover to mounting brackets 3D FAS 2024 8 32 x 1 4 PAN HEAD SCREW 4 ea Secures magnet assembly to brackets 3E FAS 2035 8 32 NUTS EXT LOCK WASHER 4 ea Secures magnet assembly to brac...

Page 27: ...26 Syrup Tray Sanitizer Tank 9 Tube Assembly Lead and Casing Figure 6 4 4B 4E 4C 4F 4G 4A 4D 4H 4H 4H 3C 3B 3A 3D 3E 2 26008 3 TO PUMPS 1B 1C 1D 1F 1E 1A 1 ...

Page 28: ... ea Secures the connection between screw and plate 2J FAS 2173 FLAT WASHER 18 8 S S 2 ea Secures the connection between bolt and nut 3 MIS 3220 TOUCH PANEL SIDE MOUNTING BRACKET ASSEMBLY 1 0 FOR BEV FCB SYSTEMS Secures the Touch Panel to the freezer 1 for 80BEV 80FCB systems 0 for 80SS 80BLD systems 3A MIS 3220A TOUCH PANEL MOUNTING PLATE 1 ea Attaches the Touch Panel to the anchor bracket 3B MIS ...

Page 29: ...d 1 for 80SS 80BEV 80BLD systems 0 for 80FCB systems 14 1 INJ 330TS INJECTOR MOTOR ASSEMBLY 1 0 FOR SS BEV SYSTEMS Supplies power to Motor to turns gears 1 for 80SS 80BEV systems 0 for 80FCB 80BLD systems OR 14 2 INJ 330 TSC INJECTOR MOTOR ASSEMBLY BLEND 1 0 FOR BLD SYSTEMS Supplies power to Motor to turns gears 1 for 80BLD systems 0 for 80FCB 80BEV 80SS systems 15 ELE 911 ELECTRONICS BOARD 1 Prov...

Page 30: ...301 CABINET ELECTRONICS PANEL 1 Secures the Electronics Board and its connections within the cabinet assembly 27 CAB 358A INT ACCESSORIES MOUNTING PLATE 1 Mounts various electronic connecting cables and power entrance module The Modified Back Panel 1 may be included with the Taylor C201 if the Flavor Burst system was purchased in conjunction with the Taylor cabinet If the your integrated cabinet s...

Page 31: ...ctronic Parts and Connections Figure 7 7 18 26 17 17 15 11 7 10 27 21 23 22 19 20 6 8 25 9 7 16 22 24 12 7 13 14 2 14 1 26002 5A 5 4 3 3E 3E 3C 3C 3G 3A 3F 3H 3F 3F 3B 3I 2 2C 2A 2F 2B 2G 2G 2H 2J 2E 2I 2D 1 ...

Page 32: ...PER ADAPTER O RING FOR ADPT 101A ADAPTER 1 Creates tension to secure Adapter to freezer door 7 RUB 602 9 POS TUBE CONN GASKET 1 Provides sealed cavity 8 RUB 652 RSS SMALLER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 9 RUB 651 INJECTOR HEAD O RING 2 020 1 Provides a sealed cavity 10 INJ 201A SYRUP MANIFOLD BLACK 1 Connects flavor line to Injector Head 11 ELE 430 RE 1 SPIGOT SWITCH...

Page 33: ... 6 RUB 642 UPPER ADAPTER O RING FOR ADPT 101A ADAPTER 1 Creates tension to secure Adapter to spout 7 RUB 602 9 POS TUBE CONN GASKET 1 Provides sealed cavity 8 RUB 652 RSS SMALLER SYRUP PORT O RING 1 Provides sealed cavity inside syrup port 9 RUB 651 BLENDING HEAD O RING 2 020 1 Provides a sealed cavity 10 INJ 201A SYRUP MANIFOLD BLACK 1 Connects flavor line to Blending Head 11 ELE 430 RE 1 SPIGOT ...

Page 34: ...R ADPT 104R A 1 Creates tension to secure adapter to freezer door 8 RUB 602 9 POS TUBE CONN GASKET 1 Provides sealed cavity 9 INJ 201A SYRUP MANIFOLD 1 Connects flavor line to blending head 10 MIS 3112 PANEL SWITCH MOUNTING BRKT 1 Bracket to mount spigot switch 11 FAS 2043 INTERNAL TOOTH LOCK WASHER 1 Locks brackets into place with screw 12 FAS 2024 8 32 X 1 4 PAN HEAD 1 Fastens switch brackets to...

Page 35: ...P PORT O RING 1 Provides a sealed cavity inside the syrup port 5 RUB 652 RSS SMALLER SYRUP PORT O RING 1 Provides a sealed cavity inside the syrup port 6 INJ 117 TUBE CONNECTOR BODY BLACK 1 Secures flavor line manifold to flavor lines 7 RUB 602 9 POS TUBE CONN GASKET 1 Provides sealed cavity 8 INJ 201A SYRUP MANIFOLD 1 Connects flavor line to the door spout Figure 8D 26007D D RUB 601 RUB 660 RUB 6...

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Page 37: ...ch Panel Bracket Spigot Switch Options Installing the Spigot Switch Sanitizing Installing the Spout Assembly Mounting the Casing Assemblies Installing the Integrated Cabinet Unit Syrup Line and Pump Harness Cable The integrated cabinet is designed to be installed inside the Taylor C201 mobile cabinet Included is a modified back panel that replaces the Taylor cabinet back panel to accommodate Flavo...

Page 38: ...ion against the tabs on the back side of the integrated cabinet Secure the electronics panel to the tabs using the six thumb screws provided 7 Lead the pump harness cable up through the opening of the electronics panel Connect the harness to the port on the electronics board labeled BANK A or PWRCONN2 8 Locate the 9 Tube Lead under the electronics panel and remove the dust cap 9 Ensure the 9 hole ...

Page 39: ...MAGE TO THE UNIT 13 Position the 9 Tube Assembly tubes through the slotted opening of the electronics panel shelf 14 Slide the integrated cabinet as far into the Taylor cabinet as it will go with the lip of the electronics panel hanging over the edge flush with the base of the Taylor cabinet Take care not to pinch any tubes or wires that are under the electronics panel shelf Be sure the integrated...

Page 40: ...bles attached to a small white plastic connector Connect it to the small white plastic port on electronics board located in the bottom left corner 21 Locate the rotor cable on the inside of the Taylor back panel It is a black cable attached to a small white plastic connector Connect it to the small white plastic port on electronics board labeled BANK C or PWRCONN4 next to the pump harness cable co...

Page 41: ...ring certain functions In order to utilize these clean in place functions keep an adequate supply of approved sanitizer solution in the Sanitizer Tank at all times The Sanitizer Tank should be checked on a daily basis For proper sanitation keep only FRESH sanitizer solution in the tank Some sanitizer solutions may become ineffective after a few days and may not clear the system of all bacteria pre...

Page 42: ... Continued Continue with the EQUIPMENT SETUP instructions in your standard operations manual s For systems flavoring two different product types refer to each type of manual for setup on that freezer For example to install the Spigot Switch on a freezer striping soft serve product refer to the CTP 80SS manual For switch setup on an FCB freezer see the CTP 80FCB manual Perform the instructions in t...

Page 43: ... Maintenance Color Touch Panel Overview Directory of Cleaning Procedures Parts Replacement Schedule Recommended Maintenance Items Replacement Schedule Alternate Parts and Kits by Freezer Model Ordering Service Information Consult your Color Touch Panel Manual for detailed information and instructions on how to manage your Color Touch Panel functions OTHER IMPORTANT INFORMATION ...

Page 44: ..._________________________ 4 Maximum Fuse Size __________________________ Amps 5 Minimum Wire Ampacity _______________________ Amps Flavor Burst is a registered trademark of the Flavor Burst Company Taylor is a registered trademark of the Taylor Company All rights reserved ORDERING SERVICE INFORMATION Warranty An installation and warranty form is provided with every Flavor Burst system located insi...

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