Flavel Windsor Installation, Maintenance And User Instruction Download | Manualshive

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Supplied By www.heating spares.co Tel. 0161 620 6677

4.3

Removing the Control Tap from the fire.

4.3.1

Remove the burner assembly as in section 4.1.

4.3.2

Pull the control knob off the control tap spindle.

4.3.3

Loosen and remove the two gas pipe retaining nuts from the control
tap and release the ends of the gas pipes from the control tap body.
Remove the push in thermocouple from the end of the control tap.

4.3.4

Unscrew the control tap locknut from the front of the control panel and
remove the control tap.

4.3.5

To refit a control tap, reassemble in reverse order noting that the control
tap locates with a flat in the control panel. Carry out a gas tightness
test after re-assembly.

4.4

Removing the Thermocouple

4.4.1

Remove the burner assembly as in section 4.1

4.4.2

Remove the push in thermocouple from the end of the control tap and
and remove the thermocouple retaining nut from the mounting bracket
on the burner assembly.

4.4.3

Re-assemble in reverse order and carry out a gas tightness test.

PARTS SHORTLIST

Replacement of any other parts must be carried out by a competent person such
as a CORGI registered gas installer. The part numbers of the main replaceable
parts are as follows, these are available from your local Flavel Stockist, whose
details can be found on the CFM Europe website, in the “stockist” section.

Coal Pack

B-67050

Coal Fuelbed Matrix

B-67040

Pebble Pack

B-68240

Pebble Fuelbed Matrix

B-68230

L/H Fibre Board (Plain)

B-67550

L/H Fibre Board (Brick Back)

B-68170

R/H Fibre Board (Plain)

B-67560

R/H Fibre Board (Brick Back)

B-68160

Lower Fibre Board (Plain)

B-67540

Lower Rear Fibre Board

B-68150

Upp. Rear Fibre Board (Plain) B-67530

Upper Rear Fibre Board

B-68140

Gas Valve

B-67090

Driftwood Fuelbed Matrix

B-81160

Burner Engine

B-67890

Driftwood Pack

B-81170

Ignition Wire

B-67910

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Summary of Contents for Windsor

Page 1: ...ORATIVE FUEL EFFECT GAS FIRE Installation Maintenance User Instructions Hand these instructions to the user Model No s FSRC MN FSRP MN FSRD MN are for use on Natural Gas G20 at a supply pressure of 20 mbar in G B I E denotes trim and fret variant fitted to product ...

Page 2: ...Assembling the ceramics and fuel bed Coal models 16 18 3 2 Assembling the ceramics and fuelbed Pebble models 18 19 3 3 Assembling the ceramics and fuelbed Driftwood models 20 25 3 4 Fitting the Trim 26 3 5 Fitting the Fret 26 3 6 Lighting the appliance 27 3 7 Checking for clearance of combustion 27 28 products Section 4 Maintenance 4 1 Removal of the Burner Assembly 29 4 2 Removal of the Piezo Ign...

Page 3: ...ing Tubular Burner Max Gross Heat Input 6 5 kW Min Gross Heat Input Ignition Rate 2 2 kW Cold Pressure 20 0 1 0 mbar Ignition Push button Piezo Electrode Spark Gap 4 0mm Packed Weight All models with fret 12 5 kg Packed Weight All models with Contemporary Trim 10 5 kg Fire box Dimensions with trim fitted Width with trim fitted 473mm Height with trim fitted 595mm Depth from mounting face to rear pa...

Page 4: ...E N 1858 Chinmeys Components Concrete Flue Blocks 8 I S 813 1996 Domestic Gas Installation Republic of Ireland No purpose made additional ventilation is normally required for this appliance when installed in G B When Installing in I E please consult document I S 813 1996 Domestic Gas Installation which is issued by the National Standards Authority of Ireland If installing in Northern Ireland pleas...

Page 5: ...of additional overhang over 150mm 1 5 FLUE CHIMNEY INSPECTION Before commencing installation a flue or chimney should be inspected to ensure that all the following conditions are satisfied 1 Check that the chimney flue only serves one fire place and is clear of any obstruction Any dampers or register plates must be removed or locked in the open position 2 Brick stone built chimneys or any chimney ...

Page 6: ...ge test must always be carried out during commissioning of the appliance 1 6 FIRE PLACE OPENING AND CHIMNEY CATCHMENT SPACE The front opening of the fire place must be between 330 and 440 mm wide and between 550 and 575mm high If the opening exceeds these dimensions then a surround must be constructed from suitable non combustible material to produce a correct size opening Any surround must be sui...

Page 7: ... volume fig 2 Opening Width mm Minimum Depth Required mm 330 minimum opening width 152 340 149 350 146 360 144 370 142 380 139 390 137 400 135 410 132 420 130 430 127 440 maximum opening width 125 For example if the appliance was to be fitted into a 400mm wide opening the depth required would be 135mm See fig 2 below for explanatory diagram Fig 2 7 Opening Width e g 400mm Depth Required e g 135mm ...

Page 8: ...depth To increase this depth the fire surround may be packed away from the wall using suitable non combustible board providing the installation is correctly sealed If in doubt about the suitability of the fire contact CFM Europe Ltd for advice before proceeding It is important to ensure that the pre cast flue is in good condition and is free from extruded mortar or sealant from between the flue bl...

Page 9: ...NG SYSTEM This appliance is fitted with an atmosphere sensing spillage monitoring system in the form of an oxygen sensing burner This is designed to shut the fire off in the event of a partial or complete blockage of the flue causing a build up of combus tion products in the room in which the fire is operated The following are important warnings relating to this spillage monitoring system 1 The sp...

Page 10: ...f Fire box burner assembly 1off Boxed ceramic base and 7 synthetic pebbles 4 large 3 small or driftwood pieces 1off Loose items bag 1off Chrome Effect Trim Ashpan 1off each Installation User book Combined 2 2 INSTALLING THE FIRE BOX Establish which type of flue you are intending to install the fire in to 225 x 225mm 9 inch x 9 inch brick built chimneys 175mm 7 inch diameter lined brick or stone fl...

Page 11: ...ning tabs on the burner brackets from the back of the firebox allowing the burner to be removed See fig 4 below Fig 4 c Ensure that the hearth is protected from damage and carefully lift the fire box into the fire opening then slide it back into position Check that the fire box flange fits flush to the sealing face of the fire surround or wall with no gaps present 11 2 burner retaining screws Reta...

Page 12: ...inlet elbow The gas connection to the appliance should be made to the isolating inlet elbow using 8mm rigid tubing There must be no soldered joints within the firebox See fig 5 6 below for suggested concealed pipe layouts Fig 5 Fig 6 Note Before breaking into the gas supply a pressure drop test should be carried out to establish that the existing pipework is sound Carefully withdraw the fire box f...

Page 13: ...red to the fire surround using the screws and rawlplugs provided To fit using the preferred cable method proceed as follows e Mark out and drill 4 off No 14 7mm holes in the back face of the fire opening in the positions shown below in fig 7 Fig 7 Fit the wallplugs provided and screw the fixing eyes securely into the rear of the fire opening If the clearance at the rear of the fire is at the minim...

Page 14: ... travel for the tensioning nut i Fit a screwed nipple on to each of the cables and pull hand tight up against the tensioning screw then secure each nipple with a flat bladed screwdriver See fig 8 below Fig 8 j Evenly tighten the tensioning nuts to tension both cables and pull the fire snugly against the wall Do not overtighten it is only necessary to pull the seal up against the sealing face of th...

Page 15: ... using four screws and wall plugs provided Below fig 9 is a diagram to indicate the hole centre positions available on the firebox to facilitate the screw fixing to the fireplace surround Fig 9 2 3 GAS TIGHTNESS AND INLET PRESSURE a Remove the pressure test point screw from the inlet elbow and fit a manometer b Turn on the main gas supply and carry out a gas tightness test c Depress the control kn...

Page 16: ...essure test point screw Check the pressure test point screw for gas tightness with the appliance turned on using a suitable leak detection fluid or detector SECTION 3 ASSEMBLING FUEL BED AND COMMISSIONING 3 1 ASSEMBLING THE FUEL BED Coal Fuelbed Model a Place the fuelbed base centrally on to the fuelbed support and push fully backwards to the rear face of the fibre boards Make sure that the fuelbe...

Page 17: ...als along behind the first row of coals ensuring that the flame paths as indicated are not interupted See Fig 11 below Fig 11 c Fit the remaining three coals onto the ribs in the fuelbed as shown below ensuring that the rear flame paths as indicated are not interupted See Fig 12 below Fig 12 17 ...

Page 18: ...ve the old coals and discard them Fit a complete set of coals of the correct type Do not fit additional coals or any coals other than a genuine replacement set 3 2 ASSEMBLING THE FUEL BED Pebble Fuelbed Model a Place the fuelbed base centrally on to the fuelbed support and push fully backwards to the rear face of the fibre boards Make sure that the fuelbed base is located centrally in the fire box...

Page 19: ...bbles ensuring that the flame paths as indicated are not interupted See Fig 14 below Fig 14 c Fit the three small pebbles onto the ribs in the fuelbed as shown below ensuring that the rear flame paths as indicated are not interupted See Fig 15 below Fig 15 19 Beige Pebbles to be Positioned as shown Beige Pebbles to be positioned as shown ...

Page 20: ...oards Make sure that the fuelbed base is located centrally in the fire box See Fig 16 below Fig 16 b Position the piece of driftwood with the letter A stamped onto the bottom face of it in the position at the left hand side of the fuelbed matrix Ensure the positioning grooves as shown are on the top face of the piece of driftwood See Fig 17 below Fig 17 20 Driftwood Piece A Grooves in top face as ...

Page 21: ...p face of the piece of driftwood See Fig 18 below Fig 18 d Position the piece of driftwood with the letter C stamped onto the bottom face of it in the position at the right hand side of the fuelbed matrix Ensure the positioning grooves as shown are on the top face of the piece of driftwood See Fig 19 below Fig 19 21 Driftwood Piece B Grooves in top face as detailed in sectrion c Driftwood Piece C ...

Page 22: ...atrix See Fig 20 below Fig 20 f Position the piece of driftwood with the letter E stamped onto the bottom face of it in the position at the front centre of the fuelbed matrix Ensure this piece of driftwood is located into the groove on driftwood piece C See Fig 21 below Fig 21 22 Driftwood Piece D Locating groove for driftwood piece D in front right hand side of fuelbed matrix Driftwood Piece E Lo...

Page 23: ...he top face of driftwood pieces A B C See Fig 22 below Fig 22 h Position the piece of driftwood with the letter G stamped onto the bottom face of it in the across the left hand side of the fuelbed matrix locating into the grooves on driftwood pieces A B See Fig 23 below Fig 23 23 Driftwood Piece F Locating grooves for driftwood piece F in centre of driftwood piece A B C Driftwood Piece G Locating ...

Page 24: ...imum To ensure that the release of fibres from these R C F articles is kept to a minimum dur ing installation servicing we recommend that you use a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire When replacing these articles we rec ommend that the replaced items are not broken up but are sealed within a heavy duty polythene ...

Page 25: ... with the installation ensure that the fuelbed is located behind the locating tabs as shown below in Fig 24 not on top of the locating tabs as shown in Fig 25 Fig 24 Shows correct location of fuelbed Fig 25 Shows incorrect location of fuelbed 25 Fuelbed correctly positioned behind locating tabs Fuelbed incorrectly positioned on top of the locating tabs ...

Page 26: ...top piece of the trim by overlapping the lips of the trim over the lips of the firebox and over the 2 side trims Models supplied with one piece trim a Fit the outer trim assembly to the firebox with the magnets provided PEBBLE DRIFTWOOD MODELS a Fit the outer trim assembly to the firebox with the magnets provided NB The fret is a loose item and located beneath the trim assembly 3 5 FITTING THE FRE...

Page 27: ... be extinguished WARNING If the fire goes out for any reason or is turned off and it is necessary to re light the fire it is important to allow the fire to cool for 3 minutes before attempting to re light it 3 7 CHECKING FOR CLEARANCE OF COMBUSTION PRODUCTS a Close all doors and windows in the room b Light the fire and allow to run for approximately 5 minutes on high position c After approximately...

Page 28: ...at the fire is safe to use it should be left on high position to fully warm up During this time a slight odour may be noticed this is due to the newness of the fire and will soon disappear At this stage any minor adjustments to the pebbles should be made using suitable long handled tongs and taking care not to damage the pebbles Finally hand the Installation and Maintenance Instructions and the Us...

Page 29: ...cover or contemporary trim out of the way and put them in a safe location Remove the loose coals pebbles or driftwood from the fuel bed Remove the fuelbed matrix 4 1 3 Isolate the gas supply and remove the inlet pipe from the appliance inlet elbow Unscrew and remove the two screws which retain the burner at the base Lift the burner retaining tabs from the rear of the firebox remove the burner asse...

Page 30: ...uple from the end of the control tap and and remove the thermocouple retaining nut from the mounting bracket on the burner assembly 4 4 3 Re assemble in reverse order and carry out a gas tightness test PARTS SHORTLIST Replacement of any other parts must be carried out by a competent person such as a CORGI registered gas installer The part numbers of the main replaceable parts are as follows these ...

Page 31: ... additional overhang in excess of 150mm No purpose made additional ventilation is normally required for this appliance when installed in G B When installed I E please consult document I S 813 1996 Domestic Gas Installation which is issued by the National Standards Authority of Ireland Any purpose made ventilation should be checked periodically to ensure that it is free from obstruction If the chim...

Page 32: ...ant that this appliance is serviced at least once a year by a CORGI registered gas installer and that during the service the fire is removed from the fire opening and the chimney or flue visually checked for fallen debris or blockages which must be removed The chimney should also be checked to ensure clearance of flue products These are conditions of the manufacturers guarantee After installation ...

Page 33: ...t as follows Depress the control knob and turn anti clockwise to the position marked ignition rate Hold in the control knob for a few seconds to allow the gas to reach the burner Insert the tip of a lit taper in below the fuelbed ceramic matrix above the thermocouple tip This will light the main burner at low rate 3 After lighting turn the control knob in the anti clockwise direction to the high p...

Page 34: ...he fuelbed support and push fully backwards to the rear face of the fibre boards Make sure that the fuelbed base is located centrally in the fire box See Fig 26 below Fig 26 b Position the front row of four loose coals along behind the first row of coals ensuring that the flame paths as indicated are not interupted See Fig 27 below Fig 27 34 ...

Page 35: ...are not interupted See Fig 28 below Fig 28 The exact position and fit of the coals may be finely adjusted to give the best appearance Warning Use only the coal set supplied with the fire When replacing the coals remove the old coals and discard them Fit a complete set of coals of the correct type Do not fit additional coals or any coals other than a genuine replacement set 35 ...

Page 36: ...h fully backwards to the rear face of the fibre boards Make sure that the fuelbed base is located centrally in the fire box See Fig 29 below Fig 29 b Position the front row of four large loose pebbles along behind the first row of pebbles ensuring that the flame paths as indicated are not interupted See Fig 30 below Fig 30 36 Beige pebbles to be positioned as indicated ...

Page 37: ...below Fig 31 The exact position and fit of the pebbles may be finely adjusted to give the best appearance Warning Use only the pebble set supplied with the fire When replacing the pebbles remove the old pebbles and discard them Fit a complete set of pebbles of the correct type Do not fit additional pebbles or any pebbles other than a genuine replacement set 37 Beige pebbles to be positioned as ind...

Page 38: ...boards Make sure that the fuelbed base is located centrally in the fire box See Fig 32 below Fig 32 b Position the piece of driftwood with the letter A stamped onto the bottom face of it in the position at the left hand side of the fuelbed matrix Ensure the positioning grooves as shown are on the top face of the piece of driftwood See Fig 33 below Fig 33 38 Driftwood Piece A Grooves in top face as...

Page 39: ...p face of the piece of driftwood See Fig 34 below Fig 34 d Position the piece of driftwood with the letter C stamped onto the bottom face of it in the position at the right hand side of the fuelbed matrix Ensure the positioning grooves as shown are on the top face of the piece of driftwood See Fig 35 below Fig 35 Driftwood Piece B Grooves in top face as detailed in sectrion c Driftwood Piece C Gro...

Page 40: ...trix See Fig 36 below Fig 36 f Position the piece of driftwood with the letter E stamped onto the bottom face of it in the position at the front centre of the fuelbed matrix Ensure this piece of driftwood is located into the groove on driftwood piece C See Fig 37 below Fig 37 Driftwood Piece D Locating groove for driftwood piece D in front right hand side of fuelbed matrix Driftwood Piece E Locati...

Page 41: ...he top face of driftwood pieces A B C See Fig 38 below Fig 38 h Position the piece of driftwood with the letter G stamped onto the bottom face of it in the across the left hand side of the fuelbed matrix locating into the grooves on driftwood pieces A B See Fig 39 below Fig 39 Driftwood Piece F Locating grooves for driftwood piece F in centre of driftwood piece A B C Driftwood Piece G Locating gro...

Page 42: ...imum To ensure that the release of fibres from these R C F articles is kept to a minimum dur ing installation servicing we recommend that you use a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on the fire When replacing these articles we rec ommend that the replaced items are not broken up but are sealed within a heavy duty polythene ...

Page 43: ...ng with the installation ensure that the fuelbed is located behind the locating tabs as shown below in Fig 40 not on top of the locating tabs as shown in Fig 41 Fig 40 Shows correct location of fuelbed Fig 41 Shows incorrect location of fuelbed 43 Fuelbed correctly positioned behind locating tabs Fuelbed incorrectly positioned on top of the locating tabs ...

Page 44: ...y cleaning agents or water Any damaged parts must be replaced by contacting your dealer or telephoning CFM Europe Ltd on the number stated on the rear cover of this book The coals or pebbles must only be replaced with a complete and genuine replacement set and the fire must never be run with the wrong number or damaged coals pebbles The fuel bed must be carefully re assembled as stated in section ...

Page 45: ...or pebbles which may be replaced as described in the above section Replacement of any other parts must be carried out by a competent person such as a CORGI registered gas installer The part numbers of the user replaceable parts are as follows these are available from CFM Europe Ltd who may be contacted at the number on the rear cover of this book Coal Pack B 67050 Coal Fuelbed Matrix B 67040 Pebbl...

Page 46: ...Supplied By www heating spares co Tel 0161 620 6677 ...

Page 47: ...Supplied By www heating spares co Tel 0161 620 6677 ...

Page 48: ...Supplied By www heating spares co Tel 0161 620 6677 ...

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