Lit. No. 95902/95903, Rev. 01
19
June 15, 2008
Crank (shown against the
Electric Throttle Bracket
according to step 4 of
the installation instructions
below.)
Electric Throttle Arm
Throttle Pin
Engine Mount
#6 Locknut
Electric Throttle Motor
Electric Throttle Bracket
1/4" x 3/4"
Cap Screw
1/4" Split Lock Washer
1/4" Plain Washer
1/4" Plain Washer
1/4" Nut
#6 x 5/8" Cap Screw
Choke Light
Switch
#4 x 3/4" Socket Button
Head Machine Screw
#4 Locknut
#4 Plain Washer
Removal Instructions
1. Disconnect the battery cables.
2. Carefully observe the existing installation. Mark
the electric throttle position on the engine mount.
3. Disconnect the brown and red spreader harness
wires from the electric throttle motor leads.
4. Remove the 1/4"-20 fasteners that hold the electric
throttle bracket to the engine mount.
5. Remove the #6-32 fasteners holding the electric
throttle motor to the bracket. Remove the electric
throttle motor.
Installation Instructions
1. Connect the brown and red spreader harness
wires (not shown) to the corresponding colored
electric throttle motor leads.
2. Using the electric throttle control, run the new
motor until the crank reaches the 12 o'clock
position. (A 9-volt battery can be used as a
substitute for the control.)
ELECTRIC THROTTLE MOTOR REPLACEMENT
CAUTION
Improper installation can result in damage to
the engine choke/throttle linkage.
3. Fasten the electric throttle motor to the bracket
using the existing hardware.
4. Using the electric throttle control, run the new
electric throttle motor until the crank is against the
bracket as shown in above diagram.
5. Place the electric throttle arm on the crank as
shown in the above diagram.
6. Place the electric throttle assembly onto the
engine mount inserting the throttle pin into the
engine choke/throttle linkage plastic slider (not
shown).
7. Loosely bolt electric throttle assembly to the
engine mount with the existing hardware.
8. Keeping the electric throttle arm parallel to and
against the carburetor control bracket, move the
electric throttle bracket forward putting the engine
throttle into the full choke position.
9. Tighten the fasteners according to the Torque
Chart.
10. Reconnect the battery cables.
11. Verify the crank is stopped in both directions by
the bracket, not the carburetor linkage.
Summary of Contents for PRO-CASTER
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