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W6202pr-0920

PROBLEM

POSSIBLE CAUSE

SOLUTION

Vehicle was running 

but suddenly stopped

Loose wire or loose connectors

Check all wires and connectors. Make sure the battery 

connector is tightly plugged into the motor harness 

connector, and that there are no loose wires around  

the motors.

Tripped thermal fuse

The built-in thermal fuse may "trip" and shut down 

operation of the vehicle if the vehicle is overloaded or the 

driving conditions too severe. Once a fuse has "tripped," 

remove your foot from the pedal and wait approximately 

25 seconds before operating the vehicle again. To avoid 

repeated automatic shutdowns, do not overload the vehicle 

by exceeding the 50 lb (23 kg) maximum weight capacity 

or by towing anything behind the vehicle. Do not drive up 

hills or run into fixed objects, which can cause the wheels 

to stop spinning while power is still being supplied to the 

motors. If a thermal fuse continually trips, contact your 

local Power Wheels

®

 authorized service center.

Short run time  

(Less than 1 - 3 hours 

per charge)

Undercharged battery

Charge the battery. A new battery should have been 

charged for at least 18 hours before using the vehicle for 

the first time. After first-time use, recharge the battery for 

at least 14 hours after each use. Never charge the battery 

longer than 30 hours.

Check all wires and connectors. Make sure the battery 

connector is tightly plugged into the charger connector, 

and that the charger is plugged into the wall.

Make sure power flow to the wall outlet is “ON”.

Overcharged battery

Do not charge the battery longer than 30 hours. If 

you suspect that your battery is damaged as a result 

of overcharging, contact your local Power Wheels

®

 

authorized service center. They can test the battery  

for you.

Battery is old and will not accept  

full charge

Even with proper care, a rechargeable battery does not 

last forever. Average battery life is 1 to 3 years depending 

on vehicle use and use conditions. Replace only with  

a Power Wheels

®

 6 Volt (4.0 amp/hr.) battery with built-in 

thermal fuse. 

Do not substitute parts.

Tripped thermal fuse

The built-in thermal fuse may "trip" and shut down 

operation of the vehicle if the vehicle is overloaded or the 

driving conditions too severe. Once a fuse has "tripped," 

remove your foot from the pedal and wait approximately 

25 seconds before operating the vehicle again. To avoid 

repeated automatic shutdowns, do not overload the vehicle 

by exceeding the 50 lb (23 kg) maximum weight capacity 

or by towing anything behind the vehicle. Do not drive up 

hills or run into fixed objects, which can cause the wheels 

to stop spinning while power is still being supplied to the 

motors. If a thermal fuse continually trips, contact your 

local Power Wheels

®

 authorized service center.

PROBLEMS AND SOLUTIONS GUIDE

Summary of Contents for Power Wheels Volkswagen New Beetle W6202

Page 1: ...ales receipt Required tools Phillips Screwdriver Slotted Screwdriver and Adjustable Wrench all not included Use only with a Power Wheels 6 Volt 4 Amp Hr Rechargeable Battery with Built in Thermal Fuse and a Power Wheels 6 Volt Charger both included Owner s Manual with Assembly Instructions For Model W6202 ...

Page 2: ...s a self resetting safety device which automatically trips and shuts down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe Once a fuse has tripped remove your foot from the pedal and wait approximately 25 seconds before operating the vehicle again To avoid repeated automatic shut downs avoid severe driving conditions If a thermal fuse in a battery continua...

Page 3: ... child could be injured by the electricity involved in charging the battery Never lift or carry the battery by the wires or connector This can damage the battery and possibly cause a fire resulting in serious injury Lift and carry the battery by the case only Read the safety instructions on the battery Examine the battery charger and their connectors for excessive wear or damage each time you char...

Page 4: ...re discarded Metal parts have been coated with a lubricant to protect them during shipment Wipe all metal parts with a paper towel to remove any excess lubricant Seat Steering Wheel Assembly 6 Volt 4 Amp Hr Battery 6 Volt Charger Vehicle 4 Hubcaps Steering Bracket Steering Wheel Cap 6 x 1 2 5 cm Screw 2 10 Lock Nut For your convenience we included extra fasteners Note Tighten and loosen the screws...

Page 5: ...W6202pr 0920 5 Note Some parts shown are assembled on both sides of the vehicle This illustration shows assembly on left side only PARTS PICTURE ...

Page 6: ... connectors for excessive wear or damage each time you charge the battery If damage or excessive wear is detected do not use the charger or the battery until you have replaced the worn or damaged part WARNING ELECTRICAL HAZARD ELECTRICAL HAZARD Use the charger in dry locations only CAUTION BATTERY CHARGING Make sure you charge the battery for at least 18 hours using the enclosed Power Wheels 6 vol...

Page 7: ...s kitchen counter tops which could be damaged by the acid contained inside the battery Take precautions to protect the surface on which you place your battery Charge the battery in a well ventilated area To replace the seat please refer to page 13 in the Battery Installation section BATTERY CHARGING 3 ASSEMBLY Cut the steering wheel labels 27 28 and 29 from the larger label sheet Now position the ...

Page 8: ...ough the hole in the steering bracket Make sure the second bend in the end of the steering column is through the hole in the steering bracket Fit the end of the steering column through the hole in the steering linkage A Turn the steering bracket and fit it into place B behind the front edge of the vehicle Steering Linkage 10 x 1 9 cm Screw Steering Bracket Steering Bracket A B Steering Linkage Ste...

Page 9: ...wdriver turn each lock fastener a 1 4 turn to the locked position IMPORTANT Remember to keep the lock fasteners locked at all times to prevent children from accessing the vehicle battery compartment Locked Seat Lock Fastener Tabs Hubcap Cover Slots Tab Tab Tab Insert one of the tabs on the hubcap cover into a slot in the hubcap Then push with your fingernail or carefully with a slotted screwdriver...

Page 10: ...th to remove any oils before applying labels Apply labels exactly as shown in the illustrations For best results avoid repositioning the label after it has been applied Starting at the center of a label rub firmly with a dry cloth and smooth towards the outer edges to remove air bubbles REAR VIEW 25 24 2 ...

Page 11: ...W6202pr 0920 11 LEFT SIDE VIEW RIGHT SIDE VIEW DECORATION 4 5 6 8 25 13 14 12 20 21 7 1 30 19 23 15 19 3 22 ...

Page 12: ...r Wheels 6 volt charger before operating your vehicle for the first time Charge the battery for at least 14 hours after each use of the vehicle Never charge the battery longer than 30 hours Failure to follow these instructions may damage your battery and will void your warranty Seat Unlocked While pressing the vehicle tab lift the edge of the battery retainer Place the Power Wheels 6 volt battery ...

Page 13: ...ont tabs into the slots inside the vehicle Then insert the lock fastener tabs on the back of the seat into the slots in the vehicle Using a slotted screwdriver turn each lock fastener 1 4 turn to the locked position IMPORTANT Remember to keep the lock fasteners locked at all times to prevent children from accessing the vehicle battery compartment Lock Fastener Tabs Motor Harness Connector Battery ...

Page 14: ...or cracks or broken pieces During snowy or rainy weather the vehicle should be stored inside or under a protective cover Avoid operating the vehicle in wet or snowy conditions and do not spray the vehicle with a hose Water or moisture in the motors or electrical switches can cause them to corrode and could cause switch or motor failure Avoid operating the vehicle on sand loose dirt or gravel Sand ...

Page 15: ... parts Rotating parts such as motors gear boxes and wheels can snag fingers hair etc causing serious injury Do not allow operation of the vehicle when it is on its side or in an upside down position Do not operate the vehicle near flammable vapors gasoline paint thinner acetone liquid wax etc The vehicle s electrical switches like most electrical switches emit an internal spark when first turned o...

Page 16: ...ttempt at consumer repair will void this warranty THIS WARRANTY DOES NOT COVER AND IS INTENDED TO EXCLUDE ANY LIABILITY ON THE PART OF POWER WHEELS WHETHER UNDER THIS WARRANTY OR IMPLIED BY LAW FOR ANY INDIRECT OR CONSEQUENTIAL DAMAGES FOR BREACH OF WARRANTY SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION SO THIS LIMITATION MAY NOT APPLY TO YOU Should you need service or assistance with your ...

Page 17: ...in thermal fuse may trip and shut down operation of the vehicle if the vehicle is overloaded or the driving conditions too severe Once a fuse has tripped remove your foot from the pedal and wait approximately 25 seconds before operating the vehicle again To avoid repeated automatic shutdowns do not overload the vehicle by exceeding the 50 lb 23 kg maximum weight capacity or by towing anything behi...

Page 18: ...onger than 30 hours Check all wires and connectors Make sure the battery connector is tightly plugged into the charger connector and that the charger is plugged into the wall Make sure power flow to the wall outlet is ON Overcharged battery Do not charge the battery longer than 30 hours If you suspect that your battery is damaged as a result of overcharging contact your local Power Wheels authoriz...

Page 19: ...ometimes the vehicle doesn t run but other times it does Loose wire or connector Check all wires around the motors and all connectors to make sure they are tight Motor or electrical switch damage Contact your local Power Wheels authorized service center for diagnosis and repair When the foot pedal is pressed the vehicle won t run without a push Loose wire or connector Check all wires around the mo...

Page 20: ...t Aurora New York 14052 U S A 2011 Mattel Inc All Rights Reserved and designate U S trademarks of Mattel Inc unless otherwise indicated PRINTED IN MEXICO W6202pr 0920 Before first time use you must charge the battery 18 hours Charge the battery immediately after each use Charge the battery once a month even if the vehicle is not used or stored Do not return your vehicle to the store We re a toll f...

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